DOI QR코드

DOI QR Code

Fabrication of an Ultralow Density Material Based on Wire-Weaving

와이어 직조에 기반한 극저밀도 재료의 제조법

  • Choi, Jung Myung (School of Mechanical Engineering, Chonnam Nat'l Univ.) ;
  • Gang, Liu (School of Mechanical Engineering, Chonnam Nat'l Univ.) ;
  • Kang, Kiju (School of Mechanical Engineering, Chonnam Nat'l Univ.)
  • 최정명 (전남대학교 기계공학부) ;
  • ;
  • 강기주 (전남대학교 기계공학부)
  • Received : 2016.12.29
  • Accepted : 2017.05.02
  • Published : 2017.08.01

Abstract

A new ultralow density material (ULDM) named Shellular was recently introduced. Shellular has a periodic cellular structure with smooth-curved shells. The template for the first Shellular was fabricated using lithography and its shape was similar to the P-surface, a type of triply periodic minimal surface (TPMS). In this paper, a new fabrication method of Shellular with D-surface, named W-Shellular, is described. W-Shellular is fabricated based on weaving of polymer wires. The compressive properties are evaluated by experiments and analysis in comparison with the previous ULDMs.

최근 Shellular라는 새로운 극저밀도 재료가 소개되었다. Shellular는 주기적 구조를 가지면서도 한장의 부드러운 곡면의 쉘로 구성되어 있다. 최초의 Shellular는 리쏘그래피를 이용하여 제조되며 3주기최소곡면의 일종인 P-곡면과 유사한 형태를 갖는다. 본 연구에서는 와이어 직조에 기반하여 D-곡면과 유사한 Shellular를 제작하는 새로운 방법을 제시한다. 실험과 유한요소해석을 통하여 압축하중 하의 재료물성을 평가하고 종래의 극저밀도 재료와 비교하였다.

Keywords

References

  1. Hyde, S., Blum, Z., Landh, T., Lidin, S., Ninham, B.W., Andersson, S. and Larsson, K., 1996, The Language of Shape (Elsevier press).
  2. Benedicto, A.D. and O'Brien, D.F., 1997, "Bicontinuous Cubic Morpho-logies in Block Copolymers and Amphiphile/water Systems: Mathematical Description through the Minimal Surfaces," Macromolecules, Vol. 30, pp. 3395-3402. https://doi.org/10.1021/ma9614353
  3. Peterson, I., 1988, "Geometry for Segregating Polymers," Sci. News, Vol. 134, 151.
  4. Schaedler, T.A., Jacobsen, A.J., Torrents, A., Sorensen, A.E., Lian, J., Greer, J.R., Valdevit, L. and Carter, W.B., 2011, Science, Vol. 334, pp. 962-965. https://doi.org/10.1126/science.1211649
  5. Jang, D., Meza, L.R., Greer, F. and Greer, J.R., 2013, Nat. Mater., Vol. 12, pp. 893-898. https://doi.org/10.1038/nmat3738
  6. Meza, L.R., Das, S. and Greer, J.R., 2014, Science, Vol. 345, pp. 1322-1326. https://doi.org/10.1126/science.1255908
  7. Zheng, X. et al., 2014, Science, Vol. 344, 1373. https://doi.org/10.1126/science.1252291
  8. Fleck, N.A., Deshpande, V.S. and Ashby, M.F., 2010, Proc. R. Soc. A, Vol. 466, pp. 2495-2516. https://doi.org/10.1098/rspa.2010.0215
  9. Deshpande, V.S., Ashby, M.F. and Fleck, N.A., 2001, "Foam Topology Bending Versus Stretching Dominated Architectures," Acta Mater., Vol. 49, pp. 1035-1040. https://doi.org/10.1016/S1359-6454(00)00379-7
  10. Bart-Smith, H., Hutchinson, J.W. and Evans, A.G., 2001, Int. J. Mech. Sci., Vol. 43, pp. 1945-1963. https://doi.org/10.1016/S0020-7403(00)00070-9
  11. Valdevit, L., Godfrey, S.W., Schaedler, T.A., Jacobsen, A.J. and Carter, W.B., 2013, "Compressive Strength of Hollow Microlattices: Experimental Characterization, Modeling, and Optimal Design," J. Mater. Res., Vol. 28, pp. 2461-2473. https://doi.org/10.1557/jmr.2013.160
  12. Han, S.C., Lee, J.W. and Kang, K., 2015, "A New Type of Low Density Material; Shellular," Adv. Mater., Vol. 27, pp. 5506-5511. https://doi.org/10.1002/adma.201501546
  13. Kang, K., 2015, "Wire-woven Cellular Metals: the Present and Future," Prog. Mater. Sci., Vol. 69, pp. 213-307. https://doi.org/10.1016/j.pmatsci.2014.11.003
  14. Jung, Y., Chu, K.T. and Torquato, S., 2007, "A Variational Level set Approach for Surface Area Minimization of Triply-periodic Surfaces," J. Comput. Phys., Vol. 223, pp. 711-730. https://doi.org/10.1016/j.jcp.2006.10.007
  15. Kang, K., Choi, H.J., Han, S.C. and Kim, H., Korea Patent No. 10-1495474, 2015.02.13.
  16. Wohlgemuth, M., Yufa, N., Hoffman, J. and Thomas, E.L., 2001, Macromolecules, Vol. 34, pp. 6083-6089. https://doi.org/10.1021/ma0019499
  17. Lo, P.H., Tsai, W.T. and Lee, J.T., 1990, "Stress Corrosion Cracking of Electroless Nickel-plated Lowcarbon Steel in Hot Concentrated NaOH Solutions," J. Electrochem. Soc., Vol. 137, pp. 1056-1061. https://doi.org/10.1149/1.2086604
  18. Maloney, K.J., Roper, C.S., Jacobsen, A.J., Carter, W.B., Valdevit, L. and Schaedler, T.A., 2013, "Microlattices as Architected Thin Films: Analysis of Mechanical Properties and High Strain Elastic Recovery," APL Mater., Vol. 1, p. 022106. https://doi.org/10.1063/1.4818168