DOI QR코드

DOI QR Code

Taguchi 방법을 이용한 STD61의 표면거칠기에 대한 볼 엔드 밀링 파라미터 최적화

The Optimization of Ball End-Milling Parameters on the Surface Roughness of STD61 Steel using the Taguchi Method

  • Ahmed, Farooq (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Byeon, Ji Hyeon (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Park, Ki Moon (School of Mechanical Engineering, Yeungnam UNIV.) ;
  • Ko, Tae Jo (School of Mechanical Engineering, Yeungnam UNIV.)
  • 투고 : 2017.07.20
  • 심사 : 2017.08.08
  • 발행 : 2017.08.31

초록

When considering the proper function and life cycle length of a product, its surface finish plays an important role. This experimental study was carried out to understand the effect of input factors on surface roughness and how it can be minimized by controlling the input parameters. This experimental work was performed by machining the surface of STD 61 blocks with a surface inclined at $30^{\circ}$ by ball end-milling and optimizing the input parameters using the Taguchi technique. Signal-to-Noise (S/N) ratio and analysis of variance (ANOVA) were applied to find the significance of the input parameters. The optimum level of input parameters to minimize surface roughness was obtained.

키워드

참고문헌

  1. Zhang, J. Z., Chen, J. C., and Kirby, E. D. "Surface roughness optimization in an end-milling operation using the Taguchi design method" Journal of Material processing technology volume 184, issues 1-3, 12, pp.233-239, 2007. https://doi.org/10.1016/j.jmatprotec.2006.11.029
  2. Wang, W., Kweon, S. H., and Yang, S. H. "A study on roughness of the micro-end-milled surface produced by a miniatured machine tool". Journal of Materials Processing Technology 162, pp. 702- 708, 2005.
  3. Kuram, E. and Ozcelik, B. "Multi objective optimization using taguchi based grey relational analysis for micro-milling of Al 7075 material with ball nose end mill", Measurement, Vol. 46, No.6, pp.1849-1864, 2013. https://doi.org/10.1016/j.measurement.2013.02.002
  4. Chen, X., Zhao, J., "Process optimization and typical application based on geometrical analysis and response surface method for high speed five-axis ball-end milling operation.", The International Journal of Advanced Manufacturing Technology, Vol. 89, Issue 5-8, 2017.
  5. PA, N. M. N., Sarhan, A. A. D., Shukor, M. H. A., "Optimizing the cutting parameters for better surface quality in 2.5D cutting utilizing titanium coated carbide ball end mill" International journal of precision engineering and manufacturing Vol. 13, No. 12, pp. 2097-2102 https://doi.org/10.1007/s12541-012-0277-y
  6. Ghani, J. A., Choudhury, I. A. and Hassan, H. H. "Application of Taguchi method in the optimization of end milling parameters", Journal of Materials Processing Technology, Vol. 145, Issue 1, pp.84-92, 2004. https://doi.org/10.1016/S0924-0136(03)00865-3
  7. Arruda, E. M., Brandao, L. C., Filho, S. L., Oliveira, J. A. "Integrated optimization using mixture design to confirm the finishing of AISI P20 using different cutting strategies and ball nose end mills" Measurement, Vol. 47, pp.54-63, 2014. https://doi.org/10.1016/j.measurement.2013.08.052
  8. Kim, D. H., "Performance Evaluation of Ultra-Fine Tungsten Carbide End-Mill Tool in High Speed Machining" 2007 KSMPE Spring Conference, pp. 182-188, 2007.
  9. Chin, D. H., Kim, J. D., Yoon, M. C., "Surface roughness model of end-milling surface", Journal of the Korean Society of Manufacturing Process Engineers, Vol. 12 No. 2, pp.68-74, 2013.
  10. Choi, S. Y., Kwon, D. G., Park, I. S., Wang, D. H., "A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining", Journal of the Korean Society of Manufacturing Process Engineers, Vol.16, No.2, pp.28-33, 2017. https://doi.org/10.14775/ksmpe.2017.16.2.028