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Analysis of Rail Wear Rate according to Wheel/Rail Contact Pressure on Curved Track

곡선부 차륜/레일 접촉압력에 따른 레일마모진전 경향 분석

  • Sung, Deok-Yong (Department of Civil & Railroad Engineering, Daewon University College)
  • Received : 2017.01.02
  • Accepted : 2017.06.21
  • Published : 2017.08.31

Abstract

On a typical railway, trains travel using the friction between the wheel and the rail. Contact pressure is generated between the wheel and the rail, and the magnitude of the contact pressure changes depending on the weight, speed, wheel-set hunting, and contact point of the vehicle. In this study, the contact characteristics were analyzed through the finite element analysis for the wheel/rail system on curved track, and fatigue damage and wear rate of wheel/rail according to contact pressure were analyzed through rolling contact fatigue test. Results indicate that, general and heat treated rails showed higher wear rate than wheels, and general and heat treated rail wear rate increased rapidly over a certain number of repetitions. In addition, the general rail wear rate was about 7 ~ 15% higher than that of the heat treated rail, and a regression equation for the rail wear rate with the contact pressure in the contact pressure range of 900 ~ 1,500 MPa was presented.

일반적인 철도에서는 차륜과 레일의 마찰력을 이용하여 열차가 주행하게 된다. 차륜과 레일 사이에는 접촉압력이 발생하게 되고, 차량의 중량, 속도, 사행동, 접촉점 등에 따라 접촉압력의 크기가 변화하게 된다. 본 연구에서는 곡선부 차륜/레일에 대한 유한요소해석을 통해 접촉특성을 분석하였으며, 구름접촉피로시험을 통해 접촉압력에 따른 차륜/레일의 피로손상 및 마모율을 분석하였다. 구름접촉피로시험결과, 일반 및 열처리레일은 차륜에 비해 마모율이 높았으며, 일반 및 열처리레일마모율은 일정한 반복횟수 이상에서 급격히 증가하는 것으로 분석되었다. 또한, 일반레일이 열처리레일 보다 약 7~15% 마모율이 높았으며, 접촉압력 900~1,500MPa 범위에서 접촉압력에 따른 레일마모율에 대한 회귀분석식을 제시하였다.

Keywords

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