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Study of the Reflector Shape of a Test Lamp for a Flame Detector with Little Influence of Error in Optical-system Fabrication

광학계 제작 시 오차 영향이 적은 불꽃감지기용 테스트램프 반사경 형상에 관한 연구

  • Park, Hye-Jin (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Kang, Dong-Hwa (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Kong, Mi-Seon (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Kim, Eun-Ji (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Lee, Ye-Eun (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Jo, Ye-Ji (Department of Nano-optical Engineering, Korea Polytechnic University) ;
  • Jung, Mee-Suk (Department of Nano-optical Engineering, Korea Polytechnic University)
  • 박혜진 (한국산업기술대학교 나노-광공학과) ;
  • 강동화 (한국산업기술대학교 나노-광공학과) ;
  • 공미선 (한국산업기술대학교 나노-광공학과) ;
  • 김은지 (한국산업기술대학교 나노-광공학과) ;
  • 이예은 (한국산업기술대학교 나노-광공학과) ;
  • 조예지 (한국산업기술대학교 나노-광공학과) ;
  • 정미숙 (한국산업기술대학교 나노-광공학과)
  • Received : 2018.11.01
  • Accepted : 2018.11.21
  • Published : 2018.12.25

Abstract

In this paper, a design method to reduce fabrication errors in reflector shape of a test lamp for a flame detector is carried out. Although the test lamp should be operated in parallel with a high-intensity light, it is difficult to fix the small reflector that controls the central light during fabrication. To solve these problems, a small spherical reflector is designed to minimize the performance degradation for a light loss factor of less than 5%, even during tilt and decenter, and a spherical shape is proposed for a small reflector with little effect on the error when designing the optical system.

본 논문에서는 불꽃감지기용 테스트램프의 반사경 형상에 대해 제작 시 오차를 줄일 수 있는 설계 방법 연구를 진행하였다. 테스트램프는 높은 광량의 빛을 평행하게 진행시켜야 하지만, 제작 시 중앙 빛을 제어하는 소형 반사경의 고정이 어렵다는 단점으로 인해 광량 저하가 발생하여 목표 광량을 만족하지 못하는 경우가 많다. 이러한 문제점 해결을 위해 틸트 및 디센터 시에도 성능 저하 현상을 최소화하는 방향으로 광 손실률 5% 미만의 구 소형 반사경 설계를 진행하였고, 설계 분석 결과에 따라 광학계 제작 시에도 오차 영향이 적은 소형 반사경으로 구체 형상을 제시하였다.

Keywords

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Fig. 1. Halogen lamp. (a) Halogen lamp shape, (b) Wavelength band graph.

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Fig. 2. Existing reflector shape for test lamp.

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Fig. 3. Illuminance distribution of existing test lamp.

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Fig. 4. Tilting spherical small size reflector.

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Fig. 5. Decentering spherical small size reflector.

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Fig. 6. 1st large size reflector shape with outside light source.

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Fig. 7. Illuminance distribution of 1st large size reflector.

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Fig. 8. Spherical small size reflector layout.

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Fig. 9. 2nd large size reflector shape. (a) Parabolic equation, (b) Reflector designed with a fitted curve.

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Fig. 10. 2nd large size reflector and spherical small size reflector.

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Fig. 11. Illuminance distribution of test lamp using spherical small size reflector.

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Fig. 12. Optical system using lens layout of test lamp.

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Fig. 13. Illuminance distribution of test lamp using lens.

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Fig. 14. Small size reflector type of analysis. (a) Accurate position, (b) Alpha 5° tilt, (c) Up 5 mm decenter, (d) Side 5 mm decenter, (e) Tilt and decenter.

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Fig. 15. Illuminance of tilt and decenter with small size reflector shape.

Table 1. Specification of test lamp for flame detector

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Table 2. Analysis of an inaccurately positioned existing reflector test lamp

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Table 3. Reflector length by emission angle and efficiency per range

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Table 4. Illuminance according to compact reflector and lens shape

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Table 5. Analysis of an inaccurately positioned spherical small reflector test lamp

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