Journal of the Korean Ceramic Society (한국세라믹학회지)

The Korean Ceramic Society (한국세라믹학회)
권호 표지
DOI QR코드

DOI QR Code

Study on High-Temperature Oxidation Behaviors of Plasma-Sprayed TiB2-Co Composite Coatings

  • Fadavi, Milad (Department of Materials Engineering, Isfahan University of Technology) ;
  • Baboukani, Amin Rabiei (Department of Materials Engineering, Isfahan University of Technology) ;
  • Edris, Hossein (Department of Materials Engineering, Isfahan University of Technology) ;
  • Salehi, Mahdi (Department of Materials Engineering, Isfahan University of Technology)
  • Received : 2018.02.12
  • Accepted : 2018.03.13
  • Published : 2018.03.31
Download PDF
⟨ Previous Next ⟩

Abstract

In the present study, $TiB_2-Co$ composite coatings were thermally sprayed onto the surface of a 304 stainless steel substrate using an atmospheric plasma spray (APS). The phase analysis of the powders and plasma-sprayed coatings was performed using X-ray diffractometry analysis. The microstructures of the coatings were studied by a scanning electron microscope (SEM). The average particle size and flowability of the feedstocks were also measured. Both $TiB_2-32Co$ and $TiB_2-45Co$ (wt.%) coatings possessed typical dense lamellar structures and high-quality adhesion to the substrate. The oxidation behaviors of the coatings were studied at $900^{\circ}C$ in an atmospheric environment. In addition, the cross-sectional images of the oxidized coatings were analyzed by SEM. A thin and well-adhered layer was formed on the surface of both $TiB_2-Co$ coatings, confirming satisfactory high-temperature oxidation resistance. The kinetic curves corresponding to the isothermal oxidation of the coatings illustrated a short transient stage from rapid to slow oxidation during the early portion of the oxidation experiment.

Keywords

References

  1. W. G. Fahrenholtz, G. E. Hilmas, I. G. Talmy, and J. A. Zaykoski, "Refractory Diborides of Zirconium and Hafnium," J. Am. Ceram. Soc., 90 [5] 1347-64 (2007). https://doi.org/10.1111/j.1551-2916.2007.01583.x
  2. P. Foroughi, C. Zhang, A. Agarwal, and Z. Cheng, "Controlling Phase Separation of $Ta_xHf_{1-x}C$ Solid Solution Nanopowders during Carbothermal Reduction Synthesis," J. Am. Ceram. Soc., 100 [11] 5056-65 (2017). https://doi.org/10.1111/jace.15065
  3. F. Kikkawa, H. Tamura, and K.-I. Kondo, "Ti-B-C Composite Coating Produced by Electrothermally Exploded Powder-Spray Technique," J. Therm. Spray Technol., 15 [1] 92-6 (2006). https://doi.org/10.1361/105996306X92622
  4. B. Du, S. R. Paital, and N. B. Dahotre, "Phase Constituents and Microstructure of Laser Synthesized $TiB_2-TiC$ Reinforced Composite Coating on Steel," Scr. Mater., 59 [10] 1147-50 (2008). https://doi.org/10.1016/j.scriptamat.2008.07.035
  5. V. N. Zhitomirsky, S. Wald, M. Factor, L. Rabani, D. Zoler, S. Cuperman, C. Bruma, and I. Roman, "WC-Co Coatings Deposited by the Electro-Thermal Chemical Spray Method," Surf. Coat. Technol., 132 [1] 80-8 (2000). https://doi.org/10.1016/S0257-8972(00)00741-6
  6. Q. Yang, T. Senda, and A. Ohmori, "Effect of Carbide Grain Size on Microstructure and Sliding Wear Behavior of HVOF-Sprayed WC-12% Co Coatings," Wear, 254 [1] 23-34 (2003). https://doi.org/10.1016/S0043-1648(02)00294-6
  7. J. M. Guilemany, J. M. Miguel, S. Vizcaino, and F. Climent, "Role of Three-Body Abrasion Wear in the Sliding Wear Behaviour of WC-Co Coatings Obtained by Thermal Spraying," Surf. Coat. Technol., 140 [2] 141-46 (2001). https://doi.org/10.1016/S0257-8972(01)01033-7
  8. H. Hassannejad, M. Moghaddasi, E. Saebnoori, and A. R. Baboukani, "Microstructure, Deposition Mechanism and Corrosion Behavior of Nanostructured Cerium Oxide Conversion Coating Modified with Chitosan on AA2024 Aluminum Alloy," J. Alloys Compd., 725 968-75 (2017). https://doi.org/10.1016/j.jallcom.2017.07.253
  9. S. Kumar, D. Mudgal, S. Singh, and S. Prakash, "Cyclic Oxidation Behavior of Bare and $Cr_3C_2-25$ (NiCr) Coated Super Alloy at Elevated Temperature," Adv. Mater. Lett., 4 [10] 754-61 (2013). https://doi.org/10.5185/amlett.2013.2428
  10. C. T. Sims, N. S. Stolloff, and W. C. Hagel, Superalloys ІІ; pp. 359, Wiley, New York, 1987.
  11. A. R. Baboukani, E. Sharifi, S. Akhavan, and A. Saatchi, "Co Complexes as a Corrosion Inhibitor for 316 L Stainless Steel in $H_2SO_4$ Solution," J. Mater. Sci. Chem. Eng., 4 [9] 28-35 (2016).
  12. M. Mohammadi, S. Javadpoura, A. Kobayashi, K. Shirvani, J. A. Jahromi, and I. Khakpour, "Cyclic Oxidation Behavior of CoNiCrAlY Coatings Produced by LVPS and HVOF Processes," Trans. JWRI, 40 [1] 53-8 (2011).
  13. Z. Cheng, P. Foroughi, and A. Behrens, "Synthesis of Nanocrystalline TaC Powders via Single-Step High Temperature Spray Pyrolysis from Solution Precursors," Ceram. Int., 43 [3] 3431-34 (2017). https://doi.org/10.1016/j.ceramint.2016.11.177
  14. A. R. Baboukani, A. Saatchi, and R, Ebrahimi-Kahrizsangi, "Solid State Displacement Reaction Between Ni and CuO As a High Temperature Composite, The 3rd International," pp. 71-73. in The 3rd International Conference on Composites: Characterization, Fabrication and Application (CCFA-3) Tehran. Iran, 2012.
  15. S. M. Nahvi and M. Jafari, "Microstructural and Mechanical Properties of Advanced HVOF-Sprayed WC-based Cermet Coatings," Surf. Coat. Technol., 286 95-102 (2016). https://doi.org/10.1016/j.surfcoat.2015.12.016
  16. C. K. Sahoo and M. Masanta, "Microstructure and Mechanical Properties of TiC-Ni Coating on AISI304 Steel Produced by TIG Cladding Process," J. Mater. Process. Technol., 240 126-37 (2017). https://doi.org/10.1016/j.jmatprotec.2016.09.018
  17. F. Saba, E. Kabiri, J. V. Khaki, and M. H. Sabzevar, "Fabrication of Nanocrystalline TiC Coating on AISI D2 Steel Substrate via High-Energy Mechanical Alloying of Ti and C," Powder Technol., 288 76-86 (2016). https://doi.org/10.1016/j.powtec.2015.10.030
  18. S. J. Algodi, J. W. Murray, M. W. Fay, A. T. Clare, and P. D. Brown, "Electrical Discharge Coating of Nanostructured TiC-Fe Cermets on 304 Stainless Steel," Surf. Coat. Technol., 307 639-49 (2016). https://doi.org/10.1016/j.surfcoat.2016.09.062
  19. R. Naslain, A. Guette, F. Rebillat, S. Le Gallet, F. Lamouroux, L. Filipuzzi, and C. Louchet, "Oxidation Mechanisms and Kinetics of SiC-Matrix Composites and Their Constituents," J. Mater. Sci., 39 [24] 7303-16 (2004). https://doi.org/10.1023/B:JMSC.0000048745.18938.d5
  20. X. Wang, H. Shun, C. Li, X. Wang, and D. Sun, "The Performances of $TiB_2$-Contained Iron-based Coatings at High Temperature," Surf. Coat. Technol., 201 [6] 2500-4 (2006). https://doi.org/10.1016/j.surfcoat.2006.04.025
  21. S. Hou, Z. Liu, D. Liu, and Y. Ma, "Oxidation Behavior of $NiAl-TiB_2$ Coatings Prepared by Electrothermal Explosion Ultrahigh Speed Spraying," Phys. Procedia, 32 71-7 (2012). https://doi.org/10.1016/j.phpro.2012.03.520
  22. B. Lotfi, "Elevated Temperature Oxidation Behavior of HVOF Sprayed $TiB_2$ Cermet Coating," Trans. Nonferrous Met. Soc. China, 20 [2] 243-47 (2010). https://doi.org/10.1016/S1003-6326(09)60129-1
  23. R. Agrawal, E. Adelowo, A. Baboukani, M. Villegas, A. Henriques, and C. Wang, "Electrostatic Spray Deposition-Based Manganese Oxide Films-From Pseudocapacitive Charge Storage Materials to Three-Dimensional Microelectrode Integrands," Nanomaterials, 7 [8] 198 (2017). https://doi.org/10.3390/nano7080198
  24. Y.-H. Koh, H.-W. Kim, and H. E. Kim, "Improvement in Oxidation Resistance of $TiB_2$ by Formation of Protective $SiO_2$ Layer on Surface," J. Mater. Res., 16 [1] 132-37 (2001). https://doi.org/10.1557/JMR.2001.0023
  25. A. Agarwal, L. R. Katipelli, and N. B. Dahotre, "Elevated Temperature Oxidation of Laser Surface Engineered Composite Boride Coating on Steel," Metall. Mater. Trans. A, 31 [2] 461-73 (2000). https://doi.org/10.1007/s11661-000-0282-0
  26. P. Foroughi and Z. Cheng, "Understanding the Morphological Variation in the Formation of $B_4C$ via Carbothermal Reduction Reaction," Ceram. Int., 42 [14] 15189-98 (2016). https://doi.org/10.1016/j.ceramint.2016.06.126
  27. P. Foroughi and Z. Cheng, "From Micron-Sized Particles to Nanoparticles and Nanobelts: Structural Non-Uniformity in the Synthesis of Boron Carbide by Carbothermal Reduction reaction," pp. 51-62. in Advances in Ceramic Armor XI. John Wiley & Sons, Inc., 364, 2015.
  28. A. Navidinejad, E. SaebNoori, and A. R. Baboukani, "Mechanism Study and Parameter Optimization of A356 Aluminum Alloy Electrochemical Polishing," pp. 11-12. in Proceedings of Iran International Aluminum Conference (IIAC2016). Tehran, Iran.
  29. S. Darvish, A. Karbasi, S. K. Saxena, and Y. Zhong, "Weight Loss Mechanism of $(La_{0.8}Sr_{0.2})_{0.98}MnO_{3{\pm}{\delta}}$ During Thermal Cycles," pp. 93-99. in Mechanical Properties and Performance of Engineering Ceramics and Composites X. John Wiley & Sons, Inc., 2015.
  30. I. Khakpour, R. Soltani, and M. H. Sohi, "Microstructure and High Temperature Oxidation Behaviour of Zr-Doped Aluminide Coatings Fabricated on Nickel-based Super Alloy," Procedia Mater. Sci., 11 515-21 (2015). https://doi.org/10.1016/j.mspro.2015.11.011
  31. S. Zolfaghari, A. R. Baboukani, A. Ashrafi, and A. Saatchi, "Investigation the Effects of $Na_2MoO_4$ as an Inhibitor on Electrochemical Corrosion Behavior of 316L Stainless Steel in LiBr Solution," Zast. Mater., 59 [1] 108-16 (2018).
  32. N. Birks, G. H. Meier, and F. S. Pettit, Introduction to the High Temperature Oxidation of Metals; Cambridge University Press, Cambridge, 2006.
  33. V. A. Lavrenko, V. P. Konoval, A. D. Panasyuk, and A. P. Umanskii, "High-Temperatures Oxidation of $AlN-TiCrB_2$ Composites. I. Kinetics and Mechanism of Air Oxidation Up to $1600^{\circ}C$," Powder Metall. Met. Ceram., 54 [7] 482-89 (2015). https://doi.org/10.1007/s11106-015-9739-y
  34. C. Louro and A. Cavaleiro, "Oxidation Behaviour of W-N-M (M = Ni, Ti) Sputtered Films," Surf. Coat. Technol., 74-75 998-1004 (1995). https://doi.org/10.1016/0257-8972(95)08318-9
  35. M. Jafari, M. H. Enayati, M. Salehi, S. M. Nahvi, and C. G. Park, "Comparison between Oxidation Kinetics of HVOF Sprayed WC-12Co and WC-10Co-4Cr Coatings," Int. J. Refract. Met. Hard Mater., 41 78-84 (2013). https://doi.org/10.1016/j.ijrmhm.2013.02.006
  36. H. L. de Villiers Lovelock, "Powder/Processing/Structure Relationships in WC-Co Thermal Spray Coatings: A Review of the Published Literature," J. Therm. Spray Technol., 7 [3] 357-73 (1998). https://doi.org/10.1361/105996398770350846
  37. M. Peiravi, S. R. Mote, M. K. Mohanty, and J. Liu, "Bioelectrochemical Treatment of Acid Mine Drainage (AMD) from an Abandoned Coal Mine under Aerobic Condition," J. Hazard. Mater., 333 329-38 (2017). https://doi.org/10.1016/j.jhazmat.2017.03.045
  38. M. Jafari, M. H. Enayati, M. Salehi, S. M. Nahvi, J. C. Han, and C. G. Park, "High Temperature Oxidation Behavior of Micro/Nanostructured WC-Co Coatings Deposited from Ni-Coated Powders Using High Velocity Oxygen Fuel Spraying," Surf. Coat. Technol., 302 426-37 (2016). https://doi.org/10.1016/j.surfcoat.2016.06.044
  39. A. R. Baboukani, S. Akhavan, A. Saatchi, R. Ebrahimi-Kahrizsangi, and E. Saebnoori, "Mechanical Properties of AA2024 In the Presence of Al-Cu Intermetallic Surface Layer," pp. 28-31. in Proceedings of Iran International Aluminum Conference (IIAC2016).
  40. J. F. Li and C. X. Ding, "Fractal Character of Circumferences of Polishing-Induced Pull Outs of Plasma Sprayed $Cr_3C_2-NiCr$ Coatings," Thin Solid Films, 376 [1] 179-82 (2000). https://doi.org/10.1016/S0040-6090(00)01202-5
  41. Z. Khoshkhou, M. Torkghashghaei, and A. R. Baboukani, "Corrosion Inhibition of Henna Extract on Carbon Steel with Hybrid Coating TMSM-PMMA in HCL Solution," Open J. Synth. Theory Appl., 7 [1] 1-16 (2018). https://doi.org/10.4236/ojsta.2018.71001
  42. S. Deshpande, S. Sampath, and H. Zhang, "Mechanisms of Oxidation and its Role in Microstructural Evolution of Metallic Thermal Spray Coatings-Case Study for Ni-Al," Surf. Coat. Technol., 200 [18] 5395-406 (2006). https://doi.org/10.1016/j.surfcoat.2005.07.072
  43. J. R. Davis, "Handbook of Thermal Spray Technology;" ASM International, Ohio, 2004.

Cited by

  1. Anti-Fouling Ceramic Coating for Improving the Energy Efficiency of Steel Boiler Systems vol.8, pp.10, 2018, https://doi.org/10.3390/coatings8100353
  2. Effect of Hydrothermal Sealing on Wettability and Electrochemical Behavior of TMPSi Treated Anodized Aluminum vol.28, pp.6, 2018, https://doi.org/10.1007/s10904-018-0953-1
  3. Assessing the Efficiency of Sodium Ferrate Production by Solution Plasma Process vol.39, pp.4, 2019, https://doi.org/10.1007/s11090-019-09989-2
  4. Effect of Chemical Composition of Tetraethoxysilane and Trimethoxy(Propyl)Silane Hybrid Sol on Hydrophobicity and Corrosion Resistance of Anodized Aluminum vol.12, pp.4, 2020, https://doi.org/10.1007/s12633-019-00180-y