DOI QR코드

DOI QR Code

A new method to estimate rheological properties of lubricating layer for prediction of concrete pumping

  • Jang, Kyong Pil (Department of Civil and Environmental Engineering, Myongji University) ;
  • Kim, Woo Jae (Engineering Center, POSCO Engineering and Construction) ;
  • Choi, Myoung Sung (Department of Safety Engineering, Dongguk University) ;
  • Kwon, Seung Hee (Department of Civil and Environmental Engineering, Myongji University)
  • 투고 : 2018.04.04
  • 심사 : 2018.07.16
  • 발행 : 2018.10.25

초록

The most crucial factor determining the pumping performance of concrete is the characteristics of the lubricating layer formed between the pipe wall and the inner concrete. Thus, it is important to accurately identify the rheological properties of the lubricating layer to predict the pumping of concrete. In this study, a new method is proposed for measuring the rheological properties of the lubricating layer with improved convenience. To verify the new method, a pumping test was conducted with 337 m-long horizontal piping. The rheological properties of the lubricating layer were assessed by a previously verified method and the new method proposed in this study for a total of four concrete mixtures with design strength ranging from 27 MPa to 60 MPa. The correlation between the existing method and the new method in relation to the viscosity of the lubricating layer was determined, and it was possible to predict the pumping performance with an accuracy of about 88.5% using the viscosity of the lubricating layer obtained from this correlation.

키워드

과제정보

연구 과제 주관 기관 : Korea Agency for Infrastructure Technology Advancement(KAIA)

참고문헌

  1. Alekseev, S.N. (1952), "On the calculation of resistance in pipe of concrete pumps", Mekhanizatia Storitel'stva, 9(1), 8-13. (Translated as Library Communication No. 450, Building Research Station, 1953)
  2. AMETEK Brookfield, Operating Instructions for the RST Rheometer, INSTRUMENTATION & SPECIALTY CONTROLS DIVISION, Middleboro, U.S.A.
  3. Browne, R.D. and Bamforth, P.B. (1977), "Tests to establish concrete pumpability", ACI J. Proc., 74(5), 193-203.
  4. Chapdelaine, F. (2007), "Etude fondamentale et partique sur le pompage du beton", Ph.D. Dissertation, Faculty of the Higher Studies of Laval University, Canada.
  5. Choi, M.S. (2013), "Prediction of concrete pumping performance base on the evaluation of lubrication layer properties", Ph.D. Dissertation, Korea Advanced Institute of Science and Technology, Daejeon, Republic of Korea.
  6. Choi, M.S., Kim, Y.J. and Kwon, S.H. (2013), "Numerical prediction on pipe flow of pumped concrete based on shear-induced particle migration", Cement Concrete Res., 52, 216-224. https://doi.org/10.1016/j.cemconres.2013.07.004
  7. Choi, M.S., Kim, Y.J., Jang, K.P. and Kwon, S.H. (2014b), "Effect of the coarse aggregate size on pipe flow of pumped concrete", Constr. Build. Mater., 66, 723-730. https://doi.org/10.1016/j.conbuildmat.2014.06.027
  8. Choi, M.S., Kim, Y.S., Kim, J.H., Kim, J.S. and Kwon, S.H. (2014a), "Effects of an externally imposed electromagnetic field on the formation of a lubrication layer in concrete pumping", Constr. Build. Mater., 61, 18-23. https://doi.org/10.1016/j.conbuildmat.2014.02.071
  9. Choi, M.S., Roussel, N., Kim, Y.J. and Kim, J.K. (2012), "Lubrication layer properties during concrete pumping", Cement Concrete Res., 45(1), 69-78.
  10. De Larrard, F., Hu, C., Sedran, T., Szitkar, J.C., Joly, M., Claux, F. and Derkx, F. (1997), "A new rheometer for soft-to-fluid fresh concrete", ACI Mater. J., 94(3), 234-243.
  11. Ede, A.N. (1957), "The resistance of concrete pumped through pipelines", Mag. Concrete Res., 9(27), 129-140. https://doi.org/10.1680/macr.1957.9.27.129
  12. Ferraris, C.F. and Brower, L.E. (2001), "Comparison of concrete rheometers: International tests at LCPC (Nantes, France) in October 2000", NIST, Gaithersburg, NISTIR 6819.
  13. Feys, D., Khayat, K.H., Perez-Schell, A. and Khatib, R. (2014), "Development of a tribometer to characterize lubrication layer properties of self-consolidating concrete", Cement Concrete Res., 54, 40-52. https://doi.org/10.1016/j.cemconcomp.2014.05.008
  14. Feys, D., Khayat, K.H., Perez-Schell, A. and Khatib, R. (2015), "Prediction of pumping pressure by means of new tribometer for highly-workable concrete", Cement Concrete Compos., 57, 102-115. https://doi.org/10.1016/j.cemconcomp.2014.12.007
  15. Jacobsen, S., Haugan, L., Hammer, T.A. and Kalogiannidis, E. (2009), "Flow conditions of fresh mortar and concrete in different pipes", Cement Concrete Res., 39(11), 997-1006. https://doi.org/10.1016/j.cemconres.2009.07.005
  16. Jeong, J.H., Jang, K.P., Park, C.K., Lee, S.H. and Kwon, S.H. (2016), "Effect of admixtures on pumpability for high-strength concrete", ACI Mater. J., 113(3), 323-333.
  17. Jo, S.D., Park, C.K., Jeong, J.H., Lee, S.H. and Kwon, S.H. (2011), "A computational approach to estimating a lubricating layer in concrete pumping", Comput. Mater. Continua, 27(3), 189-210.
  18. Kaplan, D., de Larrard, F. and Sedran, T. (2005), "Design of concrete pumping circuit", ACI Mater. J., 102(2), 110-117.
  19. Koehler, E.P., Fowler, D.W., Ferraris, C.F. and Amziane S. (2006), "A new portable rheometer for fresh self-consolidating concrete", Workability of SCC: Roles of Its Constituents and Measurement Techniques, SP-233, Eds. C. Shi and K. H. Khayat, American Concrete Institute, Farmington Hills, MI.
  20. Kwon, S.H., Jang, K.P., Kim, J.H. and Shah, S.P. (2016), "State of the art on prediction of concrete pumping", Int. J. Concrete Struct. Mater., 10(3), 75-85.
  21. Kwon, S.H., Jo, S.D., Park, C.K., Jeong, J.H. and Lee, S.H. (2013a), "Prediction of concrete pumping: Part I. Development of a new tribometer to measure rheological properties of lubricating layer", ACI Mater. J., 110(6), 647-655.
  22. Kwon, S.H., Jo, S.D., Park, C.K., Jeong, J.H. and Lee, S.H. (2013b), "Prediction of concrete pumping: Part II. Analytical prediction and experimental verification", ACI Mater. J., 110(6), 657-667.
  23. Le, H.D., Kadri, E.H., Aggoun, S., Vierendeels, J., Troch, P. and Schutter G.D. (2015), "Effect of lubrication layer on velocity profile of concrete in a pumping pipe", Mater. Struct., 48, 3991-4003. https://doi.org/10.1617/s11527-014-0458-5
  24. Mechtcherine, V., Nerella, V.N. and Kasten, K. (2014), "Testing pumpability of concrete using Sliding Pipe Rheometer", Constr. Build. Mater., 53, 312-323. https://doi.org/10.1016/j.conbuildmat.2013.11.037
  25. Morinaga, S. (1973), "Pumpability of concrete and pumping pressure in pipelines", Proceedings of a RILEM Seminar, Leeds, 3, 1-39.
  26. Ngo, T.T., Kadri, E.H., Bennacer, R. and Cussigh, F. (2010), "Use of tribometer to estimate interface friction and concrete boundary layer composition during the fluid concrete pumping", Constr. Build. Mater., 23(7), 1253-1261.
  27. Phillips, R.J., Armstrong, R.C. and Brown, R.A. (1992), "A constitutive equation for concentrated suspensions that accounts for shear-induced particle migration", Phys. Fluid., 4(1), 30-40. https://doi.org/10.1063/1.858498
  28. Sakuta, M., Kasanu, I., Yamane, S. and Sakamoto, A. (1989), "Pumpability of fresh concrete", Takenaka Technical Research Laboratory, Tokyo, Japan, 125-133.
  29. Secrieru, E., Fataei, S., Schrofl, C. and Mechtcherine, V. (2017), "Study on concrete pumpability combining different laboratory tools and linkage to rheology", Constr. Build. Mater., 144, 451-461. https://doi.org/10.1016/j.conbuildmat.2017.03.199
  30. Tattersall, G.H. and Banfill, P.F. (1983), The Rheology of Fresh Concrete, Pitman Advanced Publishing Program, London, UK.

피인용 문헌

  1. Experimental Observation on Variation of Rheological Properties during Concrete Pumping vol.12, pp.1, 2018, https://doi.org/10.1186/s40069-018-0310-3
  2. Tribological behavior of concrete with different mineral additions vol.11, pp.3, 2021, https://doi.org/10.12989/acc.2021.11.3.231
  3. External Injection Method for Improvement of Concrete Pumpability vol.118, pp.5, 2021, https://doi.org/10.14359/51732977