Journal of the Korea Academia-Industrial cooperation Society (한국산학기술학회논문지)

The Korea Academia-Industrial cooperation Society (한국산학기술학회)
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A Study on Vibration & Noise Reduction of Fast Back Feeding Device for Manufacturing Process

제조공정용 Fast Back 이송장치 진동·소음 저감에 관한 연구

  • Han, Doo-Hee (Department of Mechanical Facility Control Engineering, Korea University of Technology and Education) ;
  • Lee, Seung-Hun (Department of Mechatronics Engineering, Korea University of Technology and Education) ;
  • Son, Yung-Deug (Department of Mechanical Facility Control Engineering, Korea University of Technology and Education)
  • 한두희 (한국기술교육대학교 기계설비제어공학과) ;
  • 이승훈 (한국기술교육대학교 메카트로닉스공학과) ;
  • 손영득 (한국기술교육대학교 기계설비제어공학과)
  • Received : 2019.05.09
  • Accepted : 2019.08.02
  • Published : 2019.08.31
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Abstract

This paper presents a fast back-type transfer device for snack food processing that uses the inertia of transferred material. A conventional conveying system is a drive system that uses a belt conveyor and mechanical crank, which generate noise and vibration and cause environmental pollution. Vibration and noise are reduced in the proposed fast back feeding device by using a counterweight. The crank drive unit was replaced with a linear servomotor, and an equilibrium device was designed to balance the force due to acceleration. This makes it is possible to adjust the forward and backward speed and acceleration through PLC control. A vibration damper device offsets the vibration force of the periodic shock form. The main cause of the vibration was identified through vibration analysis, and reduction measures were established. We verified the effectiveness of the vibration by making a prototype and performing about 10 vibration tests. Because no mechanical transducer is needed, energy loss, noise, and vibration do not occur, and the operating speed is not limited.

본 논문은 스낵식품 가공 공정라인에서 사용하는 설비 중 하나로 이송물의 관성을 이용한 제조공정용 Fast Back 이송장치이다. 기존의 이송 장치는 벨트 컨베이어와 기계식 크랭크를 적용한 구동 장치로써 소음과 진동이 크고 환경 공해 발생하며 주기적인 유지보수가 필요하다. 이로 인해 본 논문에서는 제안하는 Fast Back 이송 장치는 크랭크식 구동장치 부분을 리니어 서보모터로 대체하고 가속에 따른 힘의 평형을 맞추기 위한 평형추 장치를 적용하여 안정된 동작을 확보하였다. 평형추 장치는 주기적으로 발생하는 충격형태의 가진력을 상쇄 시키는 것으로 진동해석을 통해 진동의 주요 원인을 파악하고 저감대책을 수립하였다. 시제품 제작을 통한 진동시험에서 약 10배 정도의 진동 저감에 대한 유효성을 검증하였다. 또한, PLC제어를 통한 전진과 후진에서의 속도, 가속도 조정을 가능하게 설계함으로써 직선형 구동력을 직접 발생시켜 별도의 기계적 변환장치가 필요하지 않아 에너지 손실이나 소음 및 진동을 발생시키지 않고 운전 속도에도 제한을 받지 않음을 증명하였다.

Keywords

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