DOI QR코드

DOI QR Code

Fast fabrication of amphibious bus with low rollover risk: Toward well-structured bus-boat using truck chassis

  • Received : 2019.03.31
  • Accepted : 2019.05.11
  • Published : 2019.10.25

Abstract

This study investigates the structural integrity of the amphibious tour bus under the rollover condition. The multi-purpose bus called Dual Mode Tour Bus (DMTB) which explores on land and water has been designed on top of a truck platform. Prior to the fabrication of new upper body and sailing equipment of DMTB, computational analysis investigates the rollover protection of the proposed structure including superstructure, wheels, and axles. The Computer-Aided Design (CAD) of the whole vehicle model is meshed and preprocessed under high performance using the Altair HyperMesh to attain the best mesh model suited for finite element analysis (FEA) on the proposed system. Meanwhile, the numerical model is analyzed by employing LS-DYNA to evaluate the superstructure strength. The numerical model includes detail information about the microstructure and considers wheels and axles as rigid bodies but excludes window glasses, seats, and interior parts. Based on the simulation analysis and proper modifications especially on the rear portion of the bus, the local stiffness significantly increased. The vehicle is rotated to the contact point on the ground based on the mathematical method presented in this study to save computational cost. The results show that the proposed method of rollover analysis is highly significant not only in bus rollover tests but in crashworthiness studies for other application. The critical impartments in our suggested dual-purpose bus accepted and passed "Economic Commission for Europe (ECE) R66".

Keywords

References

  1. Abedini, M. and Mutalib, A.A. (2019), "Investigation into damage criterion and failure modes of RC structures when subjected to extreme dynamic loads", Arch. Comput. Method. E., 1-15. https://doi.org/10.1007/s11831-019-09317-z.
  2. Abedini, M., Mutalib, A.A. and Raman, S.N. (2017), "PI diagram generation for Reinforced Concrete (RC) columns under high impulsive loads using ale method", J, Asian Scientific Res., 7(7), 253-262. DOI: 10.18488/journal.2.2017.77.253.262.
  3. Abedini, M., Mutalib, A.A., Raman, S.N. and Akhlaghi, E. (2018), "Modeling the effects of high strain rate loading on RC columns using Arbitrary Lagrangian Eulerian (ALE) technique", Revista Internacional De Metodos Numericos Para Calculo Y Diseno En Ingenieria, 34(1), https://doi.org/10.23967/j.rimni.2017.12.001.
  4. Abedini, M., Mutalib, A.A., Raman, S.N. Baharom, S. and Nouri, J.S. (2017), "Prediction of residual axial load carrying capacity of Reinforced Concrete (RC) columns subjected to extreme dynamic loads", Am. J. Eng. Appl. Sci., 10(2), 431-448. https://doi.org/10.3844/ajeassp.2017.431.448
  5. Abedini, M., Shi, L., Mehrmashhadi, J., Chen, C., Alipour, R., Toghroli, A. and Khorami, M. (2019), "Large deflection behavior effect in reinforced concrete columns exposed to extreme dynamic loads", Front. Struct. Civil Eng., 32, https://doi.org/10.31224/osf.io/6n5fs.
  6. Arabnejad Khanouki, M.M., Ramli Sulong, N.H. and Shariati, M. (2011), "Behavior of through beam connections composed of CFSST columns and steel beams by finite element studying", Adv. Mater. Res., 168, 2329-2333. https://doi.org/10.4028/www.scientific.net/AMR.168-170.2329.
  7. Behzadinasab, M., Vogler, T.J. and Foster, J.T. (2018), "Modeling perturbed shock wave decay in granular materials with intragranular fracture", AIP Conference Proceedings, AIP Publishing.
  8. Behzadinasab, M., Vogler, T.J., Peterson, A.M., Rahman, R. and Foster, J.T. (2018), "Peridynamics modeling of a shock wave perturbation decay experiment in granular materials with intragranular fracture", J. Dynam. Behavior Mater., 4(4), 529-542. https://doi.org/10.1007/s40870-018-0174-2.
  9. Bobaru, F., Mehrmashhadi, J., Chen, Z. and Niazi, S. (2018), "Intraply fracture in fiber-reinforced composites: A peridynamic analysis", Proceedings of the ASC 33rd Annual Technical Conference & 18th US-Japan Conference on Composite Materials., Seattle: 9.
  10. Chirwa, E.C., Li, H.Y. and Qian, P. (2015), "Modelling a 32-seat bus and virtual testing for R66 compliance", Int. J. Crashworthiness, 20(2), 200-209: https://doi.org/10.1080/13588265.2014.997504.
  11. Dagdeviren, S., Yavuz, M., Kocabas, M.O., Unsal, E. and Esat, V. (2016), "Structural crashworthiness analysis of a ladder frame chassis subjected to full frontal and pole side impacts", Int. J. Crashworthiness, 21(5), 477-493. https://doi.org/10.1080/13588265.2015.1135522.
  12. Daie, M., Jalali, A., Suhatril, M., Shariati, M., Arabnejad Khanouki, M.M., Shariati, A. and Kazemi Arbat, P. (2011), "A new finite element investigation on pre-bent steel strips as damper for vibration control", Int. J. Phys. Sci., 6(36), 8044-8050.
  13. Elitok, K., Guler, M.A., Bayram, B. and Stelzmann, U. (2006), "An investigation on the rollover crashworthiness of an intercity coach, influence of seat structure and passenger weight", Proceedings of the 9th International LS-DYNA Users Conference.
  14. GRSG-93-4, U. N. E. C. f. E. U. (2007), Report of the IG-R. 66 meeting, 93rd GRSG. Prague.
  15. Jafarzadeh, S., Chen, Z. and Bobaru, F. (2017), "Peridynamic modeling of repassivation in pitting corrosion of stainless steel", Corrosion, 74(4), 393-414. https://doi.org/10.5006/2615.
  16. Jafarzadeh, S., Chen, Z.G., Zhao, J.M. and Bobaru, F. (2019), "Pitting, lacy covers, and pit merger in stainless steel: 3D peridynamic models", Corrosion Sci., 150, 17-31. https://doi.org/10.1016/j.corsci.2019.01.006.
  17. Jongpradist, P., Laklaem, T., Thangtaweesuk, P. and Nimmawit, P. (2018), "Simulation of occupant kinematics and injury risk assessment in a passenger bus rollover", Proceedings of the 2018 XI International Science-Technical Conference Automotive Safety.
  18. Karlinski, J., Ptak, M., Dzialak, P. and Rusinski, E. (2014), "Strength analysis of bus superstructure according to Regulation No. 66 of UN/ECE", Arch. Civil Mech. Eng., 14(3), 342-353. https://doi.org/10.1016/j.acme.2013.12.001.
  19. Kumar, A. and Sharma, S. (2017), Development of Methodology for Full Bus Body Optimisation and Strengthening by Numerical Simulation, SAE Technical Paper.
  20. Liang, C.C. and Le, G.N. (2010), "Analysis of bus rollover protection under legislated standards using LS-DYNA software simulation techniques", Int. J. Autom. Technol., 11(4), 495-506. https://doi.org/10.1007/s12239-010-0061-x.
  21. (LSTC), L. S. T. C. (2018), LS-DYNA keyword user's manual. I.
  22. Makarian, K. and Santhanam, S. (2018), "Utility of 2D finite element simulations for predicting effective thermomechanical properties of particle-reinforced composites", Proceedings of the ASME 2018 International Mechanical Engineering Congress and Exposition, Pittsburgh, PA, USA.
  23. Makarian, K., Santhanam, S. and Wing, Z.N. (2018), "Thermal shock resistance of refractory composites with Zirconia and Silicon-Carbide inclusions and alumina binder", Ceramics Int., 44(11), 12055-12064: https://doi.org/10.1016/j.ceramint.2018.03.217.
  24. Martynenko, O., Kleinbach, C., Hammer, M., Haeufle, D.F., Mayer, C. and Schmitt, S. (2017), "Advanced hill-type muscle model as user defined material in LS-DYNA with routing capability for application in active human body models", Proceedings of the IRCOBI Conference.
  25. Matolcsy, M. (2007), "The severity of bus rollover accidents", Proceedings of the 20th Conference ESV, Citeseer.
  26. Mehrmashhadi, J., Chen, Z., Zhao, J. and Bobaru, F. (2019), "A stochastically homogenized peridynamic model for intraply fracture in fiber-reinforced composites", 31, https://doi.org/10.31224/osf.io/tymhs.
  27. Mehrmashhadi, J., Tang, Y., Zhao, X., Xu, Z., Pan, J.J., Le, Q.V. and Bobaru, F. (2019), "The effect of solder joint microstructure on the drop test failure-A peridynamic analysis", IEEE T. Components, Packaging and Manufacturing Technology, 9(1), 58-71: https://doi.org/10.1109/tcpmt.2018.2862898.
  28. Meti, V.G., Katti, A.P.R.H. and Patil, S. (2018), Multi-Material & Lightweight Design Optimization of a Volvo b9r bus Frame structure considering Rollover.
  29. Pai, J.E. (2017), Trends and Rollover-Reduction Effectiveness of Static Stability Factor in Passenger Vehicles.
  30. Rajamani, R. (2011), Vehicle dynamics and control. Published, Springer Science & Business Media
  31. Rami, K.Z., Amelian, S., Kim, Y.R. You, T. and Little, D.N. (2017), "Modeling the 3D fracture-associated behavior of viscoelastic asphalt mixtures using 2D microstructures", Eng. Fract. Mech., 182, 86-99: https://doi.org/10.1016/j.engfracmech.2017.07.015.
  32. Seyedi, M., Dolzyk, G., Jung, S. and Wekezer, J. (2019), "Skin Performance in the Rollover Crashworthiness Analysis of Cutaway Bus", Cham, Springer International Publishing.
  33. Shah, S.N.R., Sulong, N.H.R. Khan, R., Jumaat, M.Z. and Shariati, M. (2016), "Behavior of industrial steel rack connections", Mech. Syst. Signal Pr., 70-71, 725-740. https://doi.org/10.1016/j.ymssp.2015.08.026.
  34. UNECE (2010), Addendum 65: Regulation No. 66: Uniform Technical Prescriptions Concerning the Approval of Large Passenger Vehicles with Regard to The Strength of Their Superstructure. 42:
  35. Winkler, C. B. (1999). Rollover of heavy commercial vehicles.
  36. Wong, J.Y. (2008), Theory of ground vehicles. Published, John Wiley & Sons
  37. Yang, N., Cao, P.F. Liu, T, Wang, J.F. and Wang, D.F. (2016), "Crashworthiness optimisation of A-pillar in passenger car in rearend collision with truck", Int. J. Crashworthiness, 21(6), 507-520. https://doi.org/10.1080/13588265.2016.1192087.