DOI QR코드

DOI QR Code

Investigation of the Contributions of Creep and Thermal Fatigue to Failure of a High-Intermediate Pressure Steam Turbine Casing

  • Lee, Jaehong (KEPCO Research Institute, Korea Electric Power Corporation) ;
  • Jung, Nam-gun (KEPCO Research Institute, Korea Electric Power Corporation)
  • Received : 2019.08.06
  • Accepted : 2019.11.15
  • Published : 2020.03.30

Abstract

The contribution of damage mechanisms to failure of steam turbine casing made of Cr-Mo-V steel was investigated. Creep-fatigue interaction on the HP side corner of turbine casing was revealed as the root cause of the catastrophic failure performed by metallurgical analysis. The steady-state pressure and transient thermal stress were analyzed based on the actual operating condition of the thermal plant. Damage of creep-fatigue interaction to crack initiation was evaluated with multiaxial effects. The contribution ratio of creep and fatigue to the crack initiation was estimated to 3:1. Temporary geometrical correct action with repair weld was executed. For long-term operation, design improvement of casing equipment for creep resistance should be needed.

Keywords

References

  1. "2018년도 발전설비 현황", Korea Power Exchange, No. 388003, 2018.
  2. P. Zayicek, "Inspection and Damage Assessment of Turbine Casing Cracks," EPRI, 1014138, 2008.
  3. J. Siefert, J. Shingledecker, "Steam Turbine Casing and Valve Body Repair Guidelines," EPRI, 3002001473, 2013.
  4. Holdsworth, Stuart, "Creep-fatigue failure diagnosis," Materials, Vol.8, No.11, pp.7757-7769, November, 2015. https://doi.org/10.3390/ma8115418
  5. NIMS Creep Datasheet No. 31B, National Institute for Materials Science, 1994. Available: https://smds.nims.go.jp/MSDS/en/sheet/Creep.html, Accessed on July 2019.
  6. NIMS Fatigue Datasheet No. 58, National Institute for Materials Science, 1987. Available: https://smds.nims.go.jp/MSDS/en/sheet/Fatigue.html, Accessed on July 2019.
  7. Robinson, E. L., "Effect of temperature variation on the long-time rupture strength of steels," Trans. ASME, Vol. 77, 1952.
  8. R. Viswanathan, "Damage Mechanisms and Life Assessment of High-Temperature Components," ASM international, 1995.
  9. Takahashi, I., & Fujiwara, S., "Transient characteristics of thermal contact conductance between isotropic rough surfaces of metals," Heat Transfer-Asian Research: Co-sponsored by the Society of Chemical Engineers of Japan and the Heat Transfer Division of ASME, Vol. 30, No.4, pp.341-356, 2001. https://doi.org/10.1002/htj.1022
  10. Shojaefard, M. H., & Goudarzi, K., "The numerical estimation of thermal contact resistance in contacting surfaces," American Journal of Applied Sciences, Vol. 5, No. 11, pp.1566-1571, 2008. https://doi.org/10.3844/ajassp.2008.1566.1571
  11. Ramberg, W., & Osgood, W. R., "Description of stress-strain curves by three parameters,"National Advisory Committee For Aeronautics, Technical Note No. 902, Washington DC., 1943.
  12. Seeger, T., & Heuler, P., "Generalized Application of Neuber's Rule," Journal of Testing and Evaluation, Vol. 8, No. 4, pp. 199-204, 1980. https://doi.org/10.1520/JTE11613J
  13. Taira S., Fujino M. & Ohtani R., "Collaborative study on thermal fatigue properties of high temperature alloys in Japan," Fatigue & Fracture of Engineering Materials & Structures, Vol.1, No.4, pp.495-508. https://doi.org/10.1111/j.1460-2695.1979.tb01336.x