DOI QR코드

DOI QR Code

Failure Analysis of Circulating Water Pump Shaft in Power Plant

발전 계획에서 순환 물 펌프 고장 분석

  • Lee, Jaehong (KEPCO Research Institute, Korea Electric Power Corporation) ;
  • Jung, Nam-gun (KEPCO Research Institute, Korea Electric Power Corporation)
  • Received : 2020.03.02
  • Accepted : 2020.09.10
  • Published : 2021.06.30

Abstract

This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

Keywords

References

  1. Berndt, F., A. Van Bennekom., "Pump shaft failures - a compendium of case studies," Engineering Failure Analysis, vol. 8, no. 2, pp. 135-144., 2001, https://doi.org/10.1016/S1350-6307(99)00043-6.
  2. Walter, T., Marchonie, M. M., Shugars, H. G., "Diagnosing Vibration Problems in Vertically Mounted Pumps," ASME. J. Vib., Acoust., Stress, and Reliab., Vol. 110, pp. 172-177, April, 1988, https://doi.org/10.1115/1.3269495.
  3. Abdel-Rahman, Sm. M., S. A. El-shaikh., "Diagnosis vibration problems of pumping stations: case studies," 13th IWTC (International Water Technology Conference) March, 2009, pp. 12-15.
  4. Mullen, Michael J., Arthur H. Griebel, John M. Tartaglia., "Fracture surface analysis," Advanced Materials and Processes, vol. 165, no. 12, pp. 21-23., 2007.
  5. Becker, W. T., Lampman, S., "Fracture appearance and mechanisms of deformation and fracture," Materials Park, OH: ASM International, 2002., pp. 559-586.
  6. Shipley, R. J., W. T. Becker. "ASM handbook," in Failure analysis and prevention, vol. 11. 10th ed., USA: ASM International, 2002. pp. 463.
  7. Sachs, N. W., "Understanding the surface features of fatigue fractures: how they describe the failure cause and the failure history," Journal of Failure Analysis and Prevention, vol. 5, no. 2, 2005, pp. 11-15. https://doi.org/10.1361/15477020522924.
  8. Bhave, Srikant. Mechanical Vibrations. Pearson Education India, 2010.