DOI QR코드

DOI QR Code

Stress and fatigue analysis of major components under dynamic loads for a four-row tractor-mounted radish collector

  • Khine Myat, Swe (Department of Agricultural Machinery Engineering, Chungnam National University) ;
  • Md Nasim, Reza (Department of Agricultural Machinery Engineering, Chungnam National University) ;
  • Milon, Chowdhury (Department of Agricultural Machinery Engineering, Chungnam National University) ;
  • Mohammod, Ali (Department of Agricultural Machinery Engineering, Chungnam National University) ;
  • Sumaiya, Islam (Department of Smart Agricultural Systems, Chungnam National University) ;
  • Sang-Hee, Lee (National Institute of Agricultural Sciences, Rural Development Administration) ;
  • Sun-Ok, Chung (Department of Agricultural Machinery Engineering, Chungnam National University) ;
  • Soon Jung, Hong (Korea National College of Agriculture and Fisheries)
  • Received : 2022.02.28
  • Accepted : 2022.04.26
  • Published : 2022.06.01

Abstract

The development of radish collectors has the potential to increase radish yields while decreasing the time and dependence on human labor in a variety of field activities. Stress and fatigue analyses are essential to ensure the optimal design and machine life of any agricultural machinery. The objectives of this research were to analyze the stress and fatigue of major components of a tractor-mounted radish collector under dynamic load conditions in an effort to increase the design dependability and dimensions of the materials. An experiment was conducted to measure the shaft torque of stem-cutting and transferring conveyor motors using rotary torque sensors at different tractor ground speeds with and without a load. The Smith-Watson-Topper mean stress equation and the rain-flow counting technique were utilized to determine the required shear stress with the distribution of the fatigue life cycle. The severity of the operation was assessed using Miner's theory. All running conditions produced more than 107 of high cycle fatigue strength. Furthermore, the highest severity levels for motor shafts used for stem cutting and transferring and for transportation joints and cutting blades were 2.20, 4.24, 2.07, and 1.07, and 1.97, 3.81, 1.73, and 1.07, respectively, with and without a load condition, except for 5.24 for a winch motor shaft under a load. The stress and fatigue analysis presented in this study can aid in the selection of the most appropriate design parameters and material sizes for the successful construction of a tractor-mounted radish collector, which is currently under development.

Keywords

Acknowledgement

This work was supported by the Korea Institute of Planning and Evaluation for Technology in Food, Agriculture, and Forestry (IPET) through the Agriculture, Food and Rural Affairs Convergence Technologies Program for Educating Creative Global Leaders, funded by the Ministry of Agriculture, Food and Rural Affairs (MAFRA) (Project No. 320001-4), Republic of Korea.

References

  1. Aldeeb T, Abduelmula M. 2018. Fatigue strength of S275 mild steel under cyclic loading. International Journal of Materials and Metallurgical Engineering 12:564-570.
  2. Bannanttne J, Comer J, Handrock J. 1990. Fundamentals of metal fatigue analysis. Research supported by the University of Illinois. Prentice Hall, Englewood Cliffs, NJ, USA.
  3. Chowdhury M, Islam MN, Iqbal MZ, Islam S, Lee DH, Kim DG, Jun HJ, Chung SO. 2021. Analysis of overturning and vibration during field operation of a tractor-mounted 4-row radish collector toward ensuring user safety. Machines 8:77. https://doi.org/10.3390/machines8040077
  4. Eggert L, Fricke W, Paetzold H. 2012. Fatigue strength of thin-plated block joints with typical shipbuilding imperfections. Weld World 56:119-128. https://doi.org/10.1007/BF03321402
  5. Fatemi A, Yang L. 1998. Cumulative fatigue damage and life prediction histories: A survey of the state of the art for homogenous materials. International Journal of Fatigue 20:9-34. https://doi.org/10.1016/S0142-1123(97)00081-9
  6. Fricke W, Remes H, Feltz O, Lillemae I, Tchuindjang D, Reinert T. 2015. Fatigue strength of laser-welded thin-plate ship structures based on nominal and structural hot-spot stress approach. Ships Offshore Structure 10:39-44. https://doi.org/10.1080/17445302.2013.850208
  7. Gospodaric B, Bucar B, Fajdiga G. 2015. Active vibration control of circular saw blades. Europeon Journal of Wood and Wood Product 73:151-158. https://doi.org/10.1007/s00107-014-0874-9
  8. Gujar RA, Bhaskar SV. 2013. Shaft design under fatigue loading by using modified goodman method. International Journal of Engineering Research and Applications 3:1061-1066.
  9. Guolong Z, Jinguo Z, Hongwei W, Xubiao G, Jin Y, Likun L. 2016. Radish harvester design and finite element analysis of digging shovel. Journal of Agricultural Mechanization Research 9:94-98.
  10. Hollomon JH. 1945. Tensile deformation. Transactions of the Metallurgical Society of AIME 162:268-290.
  11. Islam MN, Iqbal MZ, Chowdhury M, Ali M, Shafik K, Kabir MS, Lee DH, Chung SO. 2021. Stress and fatigue analysis of picking device gears for a 2.6 kW automatic pepper transplanter. Applied Sciences 11:2241. https://doi.org/10.3390/app11052241
  12. Jang BE, Chowdhury M, Ali M, Islam MN, Swe KM, Jung DU, Lee SH, Chung SO. 2021. Stability and vibration analysis of a tractor-mounted Chinese cabbage collector. In IOP Conference Series: Earth and Environmental Science 733:012021.
  13. Jung HK, Kyeong UK, Yong GW. 2000. Analysis of transmission load of agricultural tractors. Journal of Terramechanics 37:113-125. https://doi.org/10.1016/S0022-4898(99)00022-1
  14. Jung YJ, Jeon HH, Jung HJ, Choi CH, Kim YJ. 2018. Finite element analysis of radish harvesting part. In 2018 ASABE Annual International Meeting. American Society of Agricultural and Biological Engineers.
  15. Kim YJ, Chung SO, Choi CH. 2013. Effects of gear selection of an agricultural tractor on transmission and PTO load during rotary tillage. Soil & Tillage Research 134:90-96. https://doi.org/10.1016/j.still.2013.07.013
  16. Koksal NS, Kayapunar A, Cevik M. 2013. Fatigue analysis of a notched cantilever beam using Ansys Workbench. In Proceedings Book of The Fourth International Conference on Mathematical and Computational Applications 8, Celal Bayar University, Manisha, Turkey.
  17. Kolgiri S, Martande SD, Motgi N. 2013. Stress analysis for rotor shaft of electric motor. International Journal of Application or Innovation in Engineering & Management 2:136-140.
  18. Kook HJ, Choi YS, Cho YH. 2021. Pulling performance of a self-propelled radish harvester and design of a preprocessing unit. Journal of Agriculture & Life Science 55:117-125. https://doi.org/10.14397/jals.2020.55.2.117
  19. Korean Society of Steel Structure. 2018. Korean steel structure design code and commentary: Load and resistance factor design. p. 773. Korean Society of Steel Structure Construction, Seoul, Korea. [in Korean].
  20. KOSTAT (Statistics Korea). 2021. Production of autumn cabbages, autumn radishes, beans, apples and pears in 2021. Statistics Korea, Daejeon, Korea.
  21. Lee PU, Lee NG, Choi CH, Kim YJ. 2018. Effects of working speeds of an agricultural tractor on a gear transmission. In Proceedings of the ASABE Annual International Meeting.
  22. Li B, Zhang Z, Li W, Peng X. 2015. Model for tangential tensioning stress in the edge of circular saw blades tensioned by multi-spot pressure. BioResources 10:3798-3810.
  23. Lillemae I, Remes H, Romanoff J. 2013. Influence of initial distortion on the structural stress in 3 mm thick stiffened panels. Thin-Walled Structure 72:121-127. https://doi.org/10.1016/j.tws.2013.07.001
  24. Matejic M, Blagojevic M, Djordevic Z, Marjanovic N, Petrovic N. 2013. Comparative analysis of different type reducers for winch drum driving unit. In Proceedings of 7th International Quality Conference.
  25. Milan S, Maria B, Miroslav B, Jan D, Juraj G. 2020. Research of the fatigue life of welded joints of high strength steel s960 ql created using laser and electron beams. Journal of Materials 13:1-19.
  26. Miner MA. 1945. Cumulative damage in fatigue. Journal of Applied Mechanics 12:159-164. https://doi.org/10.1115/1.4009458
  27. Nguyen NT, Chu QT, Kim SE. 2011. Fatigue analysis of a pre-fabricated orthotropic steel deck for light weight vehicles. Journal of Constructional Steel Research 67:647-655. https://doi.org/10.1016/j.jcsr.2010.11.015
  28. Niu Q, Yang SX. 2018. Study on fatigue degradation behavior of a cracked rotor subjected to lateral vibration. Shock and Vibration 2018:3239523.
  29. Petracconi CL, Ferreira SE, Palma ES. 2010. Fatigue life simulation of a rear tow hook assembly of a passenger car. Engineering Failure Analysis 17:455-463. https://doi.org/10.1016/j.engfailanal.2009.09.002
  30. Piotr K. 2011. CEMA belt book. In Belt Tension Power and Drive Engineering. pp. 129-245. CEMA Publishing, Tokyo, Japan.
  31. Radaj D, Sonsino CM, Fricke W. 2006. Fatigue assessment of welded joints by local approaches. Woodhead publishing, Hamburg, Germany.
  32. Reza MN, Islam MN, Chowdhury M, Ali M, Islam S, Kiraga S, Lim SJ, Choi IS, Chung SO. 2021. Kinematic analysis of a gear-driven rotary planting mechanism for a six-row self-propelled onion transplanter. Machines 9:183. https://doi.org/10.3390/machines9090183
  33. Shin CS, Kim JH, Ha YS, Park T. 2019. Experimental study on the drawbar pull and structural safety of an onion harvester attached to a tractor. Journal of the Korean Society of Manufacturing Process Engineers 18:16-25. https://doi.org/10.14775/ksmpe.2019.18.4.016
  34. Singh N, Singh V. 2002. Low cycle fatigue behavior of Ti alloy IMI 834 at room temperature. Materials Science and Engineering A 325:324-332. https://doi.org/10.1016/S0921-5093(01)01468-X
  35. Swe KM, Islam MN, Chowdhury M, Ali M, Wing S, Jun HJ, Lee SH, Chung SO, Kim DG. 2021a. Theoretical analysis of power requirement of a four-row tractor-mounted Chinese cabbage collector. Journal of Biosystems Engineering 46:139-150. https://doi.org/10.1007/s42853-021-00094-x
  36. Swe KM, Islam MN, Jang BE, Chowdhury M, Lee SH, Jung DU, Chung SO. 2021b. Stress and fatigue analysis of the hydraulic motor shaft and conveyor joints of a tractor-mounted Chinese cabbage collector. In IOP Conference Series: Earth and Environmental Science 733:012022.
  37. Umetsu J, Noguchi M, Matsumoto I. 1994. Measuring residual stresses in tensioned circular saws using X-rays. Mokuzai Gakkaishi 40:268-273. [in Japanese]
  38. Wikipedia. 2021. Torsion constant. Accessed in https://en.wikipedia.org/wiki/Torsion_constant on 10 November 2021.
  39. Yaegashi K, Osato T, Hosoda K. 2001. Performance and standard introduction for radish harvester. Tohoku Agricultural Research 54:203-204.
  40. Yoo LN, Hwang SC. 2018. A comparative study on the policy of Korea and Japan for improving upland farming mechanization. Journal of Korean Society of Rural Planning 24:89-97. https://doi.org/10.7851/Ksrp.2018.24.1.089
  41. Zhang MS, Zhang Y, Ke JJ, Li XW, Cheng LB. 2014. The influence of tangential roller pressure on the stability of circular saw blade. Applied Mechanics and Material 614:32-35.  https://doi.org/10.4028/www.scientific.net/amm.614.32