The Journal of the Korea institute of electronic communication sciences (한국전자통신학회논문지)

Korea Institute of Electronic Communication Science (한국전자통신학회)
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Design of High Efficiency Permanent Magnet Synchronous Generator for Application of Waste Heat Generation ORC System

폐열발전 ORC 시스템 적용을 위한 고효율 영구자석형 동기발전기 설계

  • 김영중 (국립목포대학교 대학원) ;
  • 양승진 ((재)광주그린카진흥원) ;
  • 문채주 (국립목포대학교 스마트그리드연구소)
  • Received : 2023.01.05
  • Accepted : 2023.02.17
  • Published : 2023.02.28
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Abstract

The power generation method using expensive diesel has operation problems such as high cost diesel generator and a lack of reserved power due to increase of power demand in some islands, requiring expansion of power generation facilities. To solve this problems, it is necessary to improve the efficiency of power generation facilities through an ORC(Organic Rankin Cycle) system application that uses waste heat as a heat source. Therefore, localized application technology of price competitive and highly reliable ORC power generation system is needed, and optimization technology of generators is having great effect, so this study performed two generator designs to get a high-efficiency generator with an optimized 30kW output. The comparison of simulation data for two designed models showed that a generator with SPM factor of 46.2% had an efficiency of 92.1% and a power ouput of about 23.2kW based on 12,000rpm, a generator with SPM factor of 44.46%, had a power output of 27.9kW and efficiency of 93.6% based on above rpm. For the verification of improved design model with SPM factor of 44.46%, the prototype test system with 110kW motor dynamometer was installed and got to the efficiency of 92.08% with conditions of the rated capacity 25kW at 12,000rpm, the test results of prototype generator showed the validity of generator design.

고가의 발전기를 사용하는 발전 방법은 일부 도서의 경우 전력수요 증가로 인한 예비전력 부족과 고비용의 디젤 발전기 운영과 같은 문제점들을 안고 있다. 이를 해결하기 위한 방법으로 폐열을 열원으로 이용하는 ORC시스템 적용을 통하여 발전 설비의 효율을 증가시킬 필요가 있다. 따라서 가격 경쟁력과 고신뢰성의 ORC 발전시스템의 현장 기술이 요구되며 발전기의 최적화 기술의 효과가 크기 때문에 본 연구에서는 2개의 발전기 설계를 수행하여 최적화된 30kW 출력을 갖는 고효율의 발전기를 얻었다. 2개의 설계된 모델들에 대한 모의 데이터 비교 결과 발전기의 12,000rpm 기준에서 SPM factor 46.2%의 경우 약 23.2kW의 출력과 92.1%의 효율을 보였고, SPM factor 44.46%의 경우 발전기의 출력은 27.9kw와 93.6%의 효율을 확인하였다. SPM factor 44.46%를 갖는 개선된 설계모델의 시제품 검증을 위하여 110kW 모터 동력계를 갖는 시제품 시험시스템을 설치하였으며 2,000rpm 기준 정격용량 25kW의 조건에서 92.08% 효율을 얻었으며, 시제품 발전기의 시험결과 발전기 설계의 유효성을 확인하였다.

Keywords

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