DOI QR코드

DOI QR Code

Structural Static Test for Verification of Structural Soundness of External Fuel Tank for Aircraft

항공기용 외부연료탱크의 구조 건전성 검증을 위한 구조 정적시험

  • Received : 2022.10.03
  • Accepted : 2023.06.19
  • Published : 2023.06.30

Abstract

Aircraft components can only be mounted on an aircraft if they have been proven to have structural soundness under flight load conditions. Among main components of the aircraft, external fuel tank is a component that extends the range of an aircraft. It should be able to be separated from the aircraft in emergency situations. This study presents results of structural static test performed to verify the structural soundness of an external fuel tank for aircraft under all loading conditions. In the main text, a structural test set-up diagram consisting of test fixture, hydraulic supply unit, load control system, data acquisition system, and pressure supply device is presented. Test profile for each test load condition is provided. As a result of the structural static test, it was found that the load applying device was properly controlled within the allowable range of error between load input value and load output values during test with internal pressure of test specimen maintained well without leakage. In addition, it was confirmed that no damage or buckling causing serious structural defects in the specimen under the required load condition occurred. In conclusion, the developed external fuel tank has sufficient static strength under the required load condition.

항공기에 장착되는 구성품은 항공기 운용 조건에서 구조 건전성이 입증되어야 한다. 항공기 주요 구성품 중에서 외부연료탱크는 항공기의 항속거리를 증가시키는 역할을 하는 구성품으로써 비상상황에서는 분리할 수 있는 기능도 요구된다. 본 연구에서는 항공기 비행하중조건에 대해 항공기용 외부 연료탱크의 구조 건전성을 검증하기 위해 수행한 구조 정적시험 결과를 제시하였다. 본문에서는 외부연료탱크 구조 정적시험에 사용되는 시험치구, 유압장치, 하중제어 시스템, 데이터 획득장비 그리고 압력 공급장치로 구성되는 시험구성도를 제시하고, 각 시험하중조건에 대한 시험 프로파일을 제공하였다. 구조 정적시험 결과, 시험이 수행되는 동안 하중 인가값과 출력값 사이의 오차가 허용범위 내에서 하중 인가장치가 적절히 제어되었고 시험체의 내부압력도 누설없이 잘 유지되는 것으로 파악되었다. 또한, 요구 하중조건하에서 시험체에 심각한 구조적 결함을 일으키는 손상이나 좌굴이 발생하지 않는 것으로 확인되었다. 결론적으로, 본 연구에서 다루고 있는 항공기용 외부연료탱크는 요구된 하중조건에 대해 충분한 구조 건전성을 가지고 있음이 입증되었다.

Keywords

References

  1. D.C. Park, G.J. Kim, B.G. Cho, Y.H. Oh, G.S. Kim, G.H. Choi, M.Y. Jang, N.Y. Choi, "Development of Composite External Fuel Tank for Aircraft," the Korean Society for Aeronautical and Space Sciences 1996 spring conference, pp. 344-350, 1996.04
  2. D.C. Park, B.G. Cho, G.J. Kim, Y.Y. Hwan, G.S. Kim, M.Y. Jang, G.H. Choi, N.Y. Choi, "Development Test of Composite External Fuel Tank," Proceedings of the Korean Society For Composite Materials Conference, pp.261-269, 1996.
  3. I.K. Chang, C.Y. Kim, "On the Design and Test for the 150 Gallon Composite External Fuel Tank," Journal of Aerospace System Engineering, vol.1, no.4, pp.22-27, 2007.
  4. C.H. Kang, Y.I. Yoon, D.H. Jung, "The Crack Analysis and Redesign of Horizontal Fin of F-5E/F's External Fuel Tank," Journal of the Korean Society for Aeronautical & Space Sciences vol.38, no.4, pp.382-388, 2010 DOI: https://doi.org/10.5139/JKSAS.2010.38.4.382
  5. K.D. Lee, Y.S. Lee, D.Y. Lee, I.W. Kim, I.W. Lee, "The Prediction of Aeroelasticity of F-5 Aircraft's Horizontal Tail with Various Shape of External Stores," The Korean Society for Aeronautical and Space Sciences, vol.39, no.9, pp.823-831, 2011. DOI: https://doi.org/10.5139/JKSAS.2011.39.9.823
  6. G.W. Kim, G.S. Shin, "Fatigue Analysis for the Horizontal Fin of External Fuel Tank Using Modal Superposition Method," Journal of the Military Operations Research Society of Korea, vol.37, no.2, pp.85-92, 2011
  7. G.W. Kim, K.S. Shin, "The Effect on Fatigue Life for Dynamic Behavior of External Fuel Tank Horizontal Fin," Journal of the Korean Society for Aeronautical and Space Sciences, vol.40, no.3, pp.209-214, 2012 DOI: https://doi.org/10.5139/JKSAS.2012.40.3.209
  8. C.H. Kang, H.K. Cho, Y.I. Jang, S.H. Lee, K.Y. Kim, "Analysis of the Longitudinal Static Stability and the Drop Trajectory of a Fighter Aircraft's External Fuel Tank," Journal of the Korean Society for Aeronautical and Space Sciences, vol.38, no.3, pp.274-279, 2010 DOI: https://doi.org/10.5139/JKSAS.2010.38.3.274
  9. H.G. Kim, "Fatigue Analysis of External Fuel Tank and Pylon for Fixed Wing Aircraft," Journal of the Korea Academia-Industrial Cooperation Society, vol.21, no.7, pp.162-167, 2020 DOI: https://doi.org/10.5762/KAIS.2020.21.7.162
  10. H.G. Kim, S.C. Kim, "Evaluation of Structural Robustness of External Fuel Tank and Pylon for Military Aircraft under Random Vibration," Journal of the Korea Academia-Industrial Cooperation Society, vol.22, no.3, pp.777-783, 2021 DOI: https://doi.org/10.5762/KAIS.2021.22.3.777
  11. H. Kim, S. Kim, S. Park, B. Ha, S. An, J.T. Kim, "Transformation of Flight Load to Test Load for the Static Load Test of External Fuel Tank for Aircraft," Journal of Aerospace System Engineering, vol.15, no.1, pp.72-79, 2021. DOI: https://doi.org/10.20910/JASE.2021.15.1.80
  12. FA84PP6410, Qualification Test Procedure for KF-21 370 and 480 Gallon External Fuel Tank, 4.1.1.3. Test Condition, 2022.
  13. D.H. Kim, Y.C. Kim, S.W. Kim, H. Kim, S. Kim, "Structural Safety Evaluation of Test Fixture for Static Load Test of External Fuel Tank for Fixed-Wing Aircraft," Journal of the Korean Society for Aeronautical and Space Sciences, vol.23, no.1, pp.52-65, 2022. DOI: https://doi.org/10.1007/s42405-021-00411-w
  14. FA84ZF0006, Item Specification for the KF-X External Fuel Tank, 3.2.1.3.1. Tank Operating Pressure, 2022