Proceedings of the KSME Conference (대한기계학회:학술대회논문집)
The Korean Society of Mechanical Engineers
- Semi Annual
2000.11a
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Cr-Mo low alloy steels have been used for a long time for pressure vessel due to its excellent corrosion resistance, high temperature strength and toughness. The paper reviewed the latest trends on material development and some problems on Cr-Mo low alloy steel for pressure vessel, such as elevated temperature strength, hardenability, synergetic effect between temper and hydrogen embrittlement, hydrogen attack and hydrogen induced disbonding of overlay weld-cladding.
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In this paper, we investigated the braking performance of a composite brake shoe for power car. Laboratory bench test and field tests were carried out to characterize the braking performance by the parameters such as friction coefficient, wear rate, braking temperature and stopping distance. Density distribution was found to have a significant influence on the wear rate. The composite brake shoe with even density distribution showed better braking performance. The braking performance of a composite brake shoe was also compared with that of a cast iron brake shoe which is currently being used. The result indicated the performance of the composite brake shoe is better than the cast iron brake shoe.
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Unpredictable failures can occur due to the DHC (delayed hydride cracking) or the degradation of fracture toughness by hydride embrittlement in CANDU pressure tube which can result from the absorption of hydrogen or deuterium in the high temperature coolant. To investigate the hydride embrittlement of CANDU Zr-2.5Nb pressure tube, the transverse tensile test and the fracture toughness test were performed from room temperature to
$300^{\circ}C$ using three different specimens which have an AR (As Received), 100, and 200 ppm hydrogen. As the amount of absorbed hydrogen was increased, the transverse yield strength and the ultimate tensile strength were also increased. In addition, as the test temperature became higher they were decreased linearly. While, at room temperature, the hydrogenbsorbed specimens represented the embrittlement which resulted in sudden decreasing of fracture toughness, the fracture characteristics became ductile such as AR specimen at high temperatures. Through the observation of fracture surface using SEM, it was found that the stress state of mixed mode could be related to the fissure which was believed to decrease the global fracture toughness. -
This paper describes the high temperature creep characteristics for virgin material of 9Cr1MoVNb steel using small punch creep(SP-Creep) test technique which is developing recently. In addition, the several results of SP-Creep test are compared with that of 2.25Cr- 1Mo steel which is widely used as boiler materials and that of conventional uniaxial creep test. The obtained SP-Creep curves show the creep behaviors of three regimes like that obtained from conventional uniaxial creep test, and SP-Creep properties are definitely depended on applied load and test temperature. The correlation of SP-Creep rate and creep rupture life with applied load has been determined like the correlation between creep rate/rupture life and stress in uniaxial creep test, and also is satisfied with Power law. The creep rupture times of newly 9Cr1MoVNb steel are higher than those of 2.25Cr1Mo steel at the same creep temperature and applied loading condition, and the decrease extent of creep rupture life with loads is very lower compared with 2.25Cr1Mo steel.
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The Micromechanics test is new test method which uses comparatively smaller specimen than that required in conventional material tests. There are several methods, such as small-specimen creep test, the continuous indentation test, and small punch(SP) test. Among them, the small punch(SP) test method has been applied to many evaluation fields, such as a ductile-brittle transition temperature, stress corrosion cracking, hydrogen embrittlement, and fracture properties of advanced materials like FGM or MMC. In this study, the small punch(SP) test is performed to evaluate the mechanical properties at high/low temperature from
$-196^{\circ}C$ to$650^{\circ}C$ and the material degradation for virgin and aged materials of 9Cr1MoVNb steel which has been recently developed. The${\Delta}P/{\Delta}{\delta}$ parameter defined a slope in plastic membrane stretching region of SP load-displacement curve decreases according to the increase of specimen temperature, and that of aged materials is higher than the virgin material in all test temperatures. And the material degradation degrees of aged materials with$630^{\circ}C$ -500hrs and$630^{\circ}C$ -1000hrs are$36^{\circ}C$ and$38^{\circ}C$ respectively. These behaviors are good consistent with the results of hardness($H_v$ ) and maximum displacement(${\delta}_{max}$ ). -
A semi-infinite interfacial crack propagated with constant velocity in two bonded anisotropic strip under out-of-plane clamped displacements is analyzed. The asymptotic stress and displacement fields near the crack tip are obtained, where the results get more general expressions applicable not only to isotropic/orthotropic materials but also to the extent of the anisotropic material having one plane of elastic symmetry for the interfacial crack. The dynamic stress intensity factor is obtained as a closed form, which is decreased as the velocity of crack propagation increases. The critical velocity where the stress intensity factor comes to zero is obtained, which agrees with the lower value between the critical values of parallel crack merged in the material 1 and 2 adjacent to the interface. The dynamic energy release rate is also obtained as a form related to the stress intensity factor.
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In this paper the stress intensity factor under uniform pressure in the arbitrarily-shaped plane crack configuration transformed elliptic crack by Mobius mapping are determined. Using Dyson's formula Boussinesq-Papkovich potentials for mode I deformation are constructed. In the example the stress intensity factors are approximately calculated by least square method.
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A cracked-plate with a patch bonded on one side is treated with a crack-bridging model: assuming continuous distribution of springs acting between crack surfaces. the approximate weight function was introduced to obtain the stress intensity factor of patched crack subjected to residual stress or non-uniform stress. The stress intensity factors for the partially patched crack within finite plate or the patched crack initiated from a notch were successfully obtained by numerical calculation.
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Recently, HIPS(High Impact Polystyrene) materials are spot-lighted as office equipment, home electronics, electronics appliances housing, packing containers, etc. But its using are occur to problem caused by fatigue fracture. However, its strength is larged affected by environmental conditions. So, in this paper it tried to analyze the effect of temperature by tensile test and fatigue test. It was observed that yield strength and ultimate strength, fatigue life of same stress decreased relatively with increase temperature. Further, this paper predict S-N curve using the result of tensile test and micro vickers hardness test. For this purpose, the management in the engineering department is able to design the fatigue life of HIPS(HR-1360) materials.
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The characteristics of mechanical behavior were estimated for Ti-6Al-4V alloy with four kinds of microstructure prepared with heat treatments. For this study, impact test, tensile test and fatigue crack growth test were performed, and then compared mechanical properties on the four microstructures. Furthermore, for quantitative evaluation, fractal dimensions of crack pass were obtained using the box counting method. The main results obtained are summarized as follows. (1) The microstructures exhibited equiaxed microstructure, bimodal-microstructure and lamellar microstructure by heat treatment. (2) The impact absorbed energy and elongation is superior in the bimodal-microstructure, and the hardness and tensile strength are superior in the lamellar microstructure. (3) The fatigue crack growth rate is similar to all microstructures in the low
${\Delta}K$ region. The fatigue crack growth rate of equiaxed microstructure is fastest, and that of lamellar microstructure is lowest in the high${\Delta}K$ region. (4) The fractal dimension D of lamellar microstructure is higher then that of the equiaxed microstructure and bimodal microstructure. -
Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow- and wide-band random loading tests for various stress ratios. The importance of the crack closure phenomenon is examined by predicting the growth lives of short cracks using obtained crack opening behavior. Artificially prepared two-dimensional, short through-thickness cracks are used. The crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks. Most of the life prediction ratios are within the factor of 2 scatter band except several data at very short crack sizes, indicating that crack growth predictions based on the measured crack opening data are excellent. From the results obtained in this study, it can be concluded that crack closure is the primary factor governing fatigue crack growth of short cracks under random loading as well as under constant-amplitude loading.
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The ASF(Automatic Sheets Feeders) part of the printer has many bosses supporting gear-trains. Steel-pin bosses are substituted for plastic mold bosses because of advantages such as cost reduction, convenience of manufacturing and accuracy in dimension, but they have a weak point such as fatigue fracture due to low material strength, which causes a serious problem in the reliability of product. To prevent the fatigue fracture of bosses, we should exactly estimate the life to failure of the various shapes of bosses. We take the linear FEM analysis and the statistical method in this paper to figure out the life to failure of bosses. The maximum stress and life to failure of bosses can be easily estimated by this method. This paper specifies how to figure out the life to failure of bosses.
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Nuclear reactor pressure vessel should be safety even in the case that hypothetical defects with allowable size are in vessel. Therefore, the materials should have excellent fracture resistance characteristics. The purpose of this study is to analyze the results of preirradiation baseline test of nuclear pressure vessel for Yonggwang Unit 5/6. In experiments, drop weight tests and impact tests are carried out to obtain nil-ductility transition reference temperature,
$RT_{NDT}$ and static and dynamic fracture toughness tests are performed to compare with$K_{IR}$ curve in accordance with ASME Sec.III. The test results show that the materials had sufficiently fracture resistance characteristics for 40 years of design life. -
In this study, the deformation analysis of 80mm optical disk holder considering the creep characteristics of plastic materials has been conducted and experimentally verified. It is very important to remedy the unrecoverable creep deformation and relaxation of holding force of an optical disk holder for the reliability of DVDR-P, DVD-ROM. A disk holder inserted in a cartridge case has been kept in the chamber with
$60^{\circ}C$ temperature and 90% humidity for 24 hours. After storage test, the arm span and holding force of a disk holder have been measured after 24 hours at room temperature and normal humidity. The predicted results are in good agreement with experimentally measured one. -
The weight function method is an efficient technique to calculate the stress intensity factors for various loading conditions in that only the stress analysis of an uncracked model is required. This paper analyzes the mixed-mode stress intensity factors of surface and deepest points for quarter elliptical surface cracks in mechanical joints by weight function method and the coefficients included in weight function are determined by finite element analyses for reference loadings. Results for the different number of terms in weight function are presented.
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As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the aging evaluation technique by the BI method. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.
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Comparison of Indentation Characteristics According to Deformation and Incremental Plasticity TheoryIn this work, some inaccuracies and limitation of prior indentation theory, which is based on the deformation theory of plasticity and experimental observations, are first investigated. Then effects of major material properties on the configuration of indentation load-deflection curve are examined via incremental plasticity theory based finite element analyses. It is confirmed that subindenter deformation and stress-strain distribution from the deformation theory of plasticity are quite dissimilar to those from incremental theory of plasticity. We finally suggest the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five.
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A novel indentation theory is proposed by examining the data from the incremental plasticity theory based finite element analyses. First the optimal data acquisition location is selected, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five. Numerical regressions of obtained data exhibit that strain hardening exponent and yield strain are the two main parameters which govern the subindenter deformation characteristics. The new indentation theory successfully provides the stress-strain curve with an average error less than 3%.
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The small punch test have been developed to evaluate the material strength of the power plant components. This small punch test specimen is very small than the conventional strength test specimens. Korea Electric Power Research Institute (KEPRI) have been applying this test to assess accurately the life of thermal power plant and enhancing the reliability. The small punch test for gas turbine blades is under development. It's possible to compare the relative strength among the same materials having different operation histories. In this paper, the strength reductions of gas turbine materials are investigated by the small punch tests. All materials shows the almost same strength and deformation with the allowable deviation. At the same test temperature, the damaged material has the maximum load value. The strength reduction is not shown in this small punch test results.
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The stud female threads for stud bolts tend to degrade faster by high temperature over 450 C. Therefore, inspection for replacement cycle of stud bolts is used to carry out many kinds of method such as ultrasonic test(UT), magnetic test(MT), wobble test, visual test and hardness test. The visual inspection among those has been only applied for stud female threads generally and wobble test is often used to apply stud bolts. In this paper, wobble test is applied for evaluation of stud female threads on the contrary stud bolts especially. It is also applied three types of inspection method included wobble test on the two sites which is used for each other different operation cycle and three kinds of acquisition data are compared with evaluation methods. From the results, we have studied the characteristic exchanging of integrity evaluation data distribution according to using time and proposed managing method for female thread of stud on the power plants.
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The accelerated testing technique using the equivalent load condition plays an important part in development process. However, in the industrial field, the theoretical background and advantages of this accelerated testing technique have been lack of understanding. Because the environmental durability condition forms the foundation of the accelerated testing technique, it is important to analyze the loading components and damage in service environment. In this work, we present the theoretical background and process for accelerated testing, and introduce our accelerated equivalent load analysis program. We developed the GUI program, and the user can easily obtain the result by selecting the program module.
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The importance and role of pre-/in-service inspection(PSI/ISI) for nuclear power plant(NPP) components are intimately related to plant design, safety, reliability, operation, etc. In this paper, for an effective and efficient management of large amounts of PSI/ISI data in NPPs, an intelligent database program(WS-IDPIN) for PSI/ISI data management of NPP was developed. WS-IDPIN program enables the prompt extraction of previously conducted PSI/ISI conditions and results so that the time-consuming data management, painstaking data processing and analysis in the past are avoided. Furthermore, development of ISI UT auto flaw evaluation and acceptance module based on ASME Code Sec. XI were presented. This module can be used for any angle beam examination from flat plate to spherical shapes as selected by the proper azimuthal angle. This program can be further developed as a unique PSI/ISI data management expert system.
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A research for development of composite body panel is in progress for lightening tare. Low specific weight LPMC (Low pressure molding compound) has advantages such as lightweight and resistance to dent and corrosion. In this study, tensile, bending and impact tests for the LPMC and SPRC35 (High tension steel plate) were carried out and compared. Although mechanical properties of SPRC35 are better than the LPMC, the LPMC satisfies basic requirements for car body panel. The high temperature exposed LPMC were degraded due to fiber-matrix debonding and deterioration of resin.
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This paper presents the fatigue behavior of composite materials with impact-induced damage. The impact damage parameter is proposed to evaluate the effect of impact damage on fatigue life. Subsequently, a new model is developed to predict the fatigue life of impacted composite materials. Also, a stochastic model is proposed to describe the variation of fatigue life due to the material nonhomogeneity. For these models, the fatigue tests were performed on the unimpacted and impacted composite materials. The effect of impact damage on fatigue life can be characterized by the impact damage parameter. Additionally, the results by the present fatigue life prediction model agree well with experimental results regardless of applied impact energy. Also, the variation of fatigue life can be described by the present stochastic model and is reduced with applied impact energy.
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A15052/AFRP laminates were developed principally to obtain a material with good fatigue strength, in which possible cracks would grow very slowly. Weight savings of more than 30% should be attainable in practice. Also, the crack bridging fibers could still was carry a significant part of the load over the crack, thus the COD and stress intensity factor was reduced at the crack tip. A15052/ AFRP laminates consists of three thin sheets of 5052-H34 aluminum alloy and two layers of [0] unidirectional aramid fiber prepreg. The cyclic-bending moment test was investigated based on applying the five kinds of bending moments. The size of the delamination zone produced between 5052-H34 aluminum alloy sheets and fiber-adhesive layers was measured from ultrasonic C-scan pictures taken around the fatigue crack. In addition, the relationship between the cyclic-bending moment and the delamination zone size was studied and the effect of fiber bridging mechanism was also considered.
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The effect of the temperature, the fatigue and the test speed on DEN(double edged notch) specimen which was made by the pp-rubber composites during fracture was stuied. DEN specimen was made on PP-rubber composites through the injection molding. With increasing temperature the fracture strength is linearly decrease and the fracture energy is first increase by
$0^{\circ}C$ and after that decrease. In the same temperature the fracture strength during increasing the notch radius is hardly increase. The fracture behaviour at low and high test speed is different entirely. At high test speed plastic region is small and fracture behaviour was seen to brittle fracture tendency. The deformation mechanism of polypropylene-rubber composites during fracture was studied by SEM fractography. A strong plastic deformation of the matrix material ahead of the notch/crack occured. The deformation seem to be enhanced by a thermal blunting of the notch/crack. -
Recently, composite material which has much excellent mechanical characteristics has been applied in many industries. However, it has a brittle characteristic under impact event. Especially, its invisible characteristics of the damaged area has been the motivation of many engineers investigation, and the nonlinearity of the impact mechanism is one of the main reason to assume the damaged area too simple. The damage mechanism of the composite laminated plate subjected to low velocity impact using ABAQUS/Standard & user subroutine was presented here.
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A Study on Low Velocity Impact and Residual Compressive Strength for Carbon/Epoxy Composite LaminateDamage induced by low velocity impact loading in aircraft composite laminates is the form of failure which is occurred frequently in aircraft. Low velocity impact can be caused either by maintenance accidents with tool drops or by in-flight impacts with debris. As the consequences of impact loading in composite laminates, matrix cracking, delamination and eventually fiber breakage for higher impact energies can be occurred. Even when no visible impact damage is observed, damage can exist inside of composite laminates and the carrying load of the composite laminates is considerably reduced. The reduction of strength and stiffness by impact loading occurs in compressive loading due to laminate buckling in the delaminated areas. The objective of this study is to determine inside damage of composite laminates by impact loading and to determine residual compressive strength and the damage growth mechanisms of impacted composite laminates. For this purpose a series of impact and compression after impact tests are carried out on composite laminates made of carbon fiber reinforced epoxy resin matrix with lay up pattern of
$[({\pm}45)(0/90)_2]s$ and$[({\pm}45)(0)_3(90)(0)_3({\pm}45)]$ . UT-C scan is used to determine impact damage characteristics and CAI(Compression After Impact) tests are carried out to evaluate quantitatively reduction of compressive strength by impact loading. -
In this study, we derived work-hardening exponent using continuous indentation test technique. Continuous indentation test technique is a powerful method to evaluate mechanical properties, such as hardness, modulus,
${\sigma}-{\varepsilon}$ curves and etc. It has many merits conventional indentation test has. The relationship between true stress and mean contact pressure and between strain and indentation depth were derived. While the indenter pushes the materials, the region around the indenter is deflected elastically. It is called elastic deflection. And pile-up phenomenon related to plastic deformation around the indenter increased the contact depth, and sink-in phenomenon decreases. So we calibrated contact depth change by considering elastic deflection and pile-up/sink-in. Using calibrated contact depth we redefined the relationship between true stress and mean contact pressure and between strain and contact depth. Through these relationship we could derive work-hardening exponent by analyzing load-depth curves. And it showed good agreement with tensile test results. -
This paper describes a weight in motion(WIM) sensor to measure the weight of a vehicle in motion. The main sensing element of the WIM sensor is the PVDF(Polyvinylidene fluoride) film that shows rapid response to an external excitation. Due to the property of rapid response, it is possible to measure the weight of a vehicle in motion with high speed. In the development of the WIM sensor, the dominant target value was the uniformity of the sensor. To increase the uniformity, We employed shrinkable tube made of rubber to enhance the uniformity, and performed the rolling of the brass tube repeatedly. The uniformity of the sensor was examined experimentally. It was comparable to that of a WIM sensor of the MSI which was the benchmark of this development. This paper also describes the mechanical modeling of the sensor and the suitable charge amplifier for the sensor.
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Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions are required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique, a special experimental apparatus, can be used to obtain the material behavior under high strain rate loading condition. In this paper, dynamic deformation behaviors of the aluminum alloys, Al2024-T4, Al6061-T6 and Al7075-T6, under high strain rate compressive and tensile loading are determined using SHPB technique.
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Characteristic of fatigue properties with tension and bending loading using high strength steel wireThe overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate a high carbon steel wire. We tested for basic mechanical properties and 3 types fatigue behavior, tension-tension, 4 points bending and 3 points bending fatigues. In this study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodman's theory and we investigated S-N diagram for bending and tensile loading.
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It is very important to evaluate the surface or subsurface microstructure because of their influences on mechanical properties of materials. Surface SH-wave which is horizontally polarized shear wave traveling along near surface and subsurface layer is an attractive technique for material evaluation. The destructive method is widely used for the estimation of material degradation but it has a great difficulty in preparing specimens from in-service industrial facilities. In this study, nondestructive evaluation for degraded structural materials used at high temperature though surface SH-wave method is discussed. 2.25Cr-1Mo steel specimens which were prepared by the isothermal aging heat treatment at
$650^{\circ}$ were evaluated though ultrasonic nondestructive evaluation techniques investigating the change of sound velocity, attenuation coefficient and amplitude spectra. In addition, it has verified experimentally the frequency-dependence of attenuation coefficient though wavelet analysis method. -
The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and number of subclad cracks have been found during an in-service-inspection. Therefore assessment for subclad cracks should be made for normal operating conditions and faulted conditions such as PTS. Thus, in order to find the optimum fracture assessment procedures for subclad cracks under a pressurized thermal shock condition, in this paper, three different analyses were performed, ASME Sec. XI code analysis, an LEFM(Liner elastic fracture mechanics) analysis and an EPFM(Elastic plastic fracture mechanics) analysis. The stress intensity factor and the Maximum
$RT_{NDT}$ were used for characterizing. Analysis based on ASME Sec. XI code does not completely consider the actual stress distribution of the crack surface, so the resulting Maximum allowable$RT_{NDTS}$ can be non-conservative, especially for deep cracks. LEFM analysis, which does not consider elastic-plastic behavior of the clad material, is much more non-conservative than EPFM analysis. Therefore, It is necessary to perform EPFM analysis for the assessment of subclad cracks under PTS. -
In this research, the dynamic photoelastic experimental hybrid method for bimaterial is introduced. Dynamic biaxial loading device is developed, its strain rate is 31.637 s-1 and its maximum impact load is 20 ton. Manufactured methods for model of the dynamic photoelastic experiment for bimaterial are suggested. They are bonding method(bonding material: AW106, PC-1) and molding method. In the bonding method, residual stress is not occurred in the manufactured bimaterial. Crack is propagated along the interface or sometimes deviated from the interface. While in the molding method, residual stress is occurred in the manufactured bimaterial. Crack is always deviated from the interface and propagated in the epoxy region(softer materila). In order to propagate with constant velocity along the interface of bimaterial with arbitrary stiffer material, edge crack should be located along the interface of the acute angle side of the softer material in the bimaterial.
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Principles of residual stress measurements by neutron diffraction and the residual stress instrument installed at 30MWt HANARO reactor in KAERI are considered. In-depth residual stress distribution was measured in aluminum VAMAS round robin sample and welded stainless steel plate, which showed high ability of the instrument for the stress measurements in components.
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Strain gage method is used to evaluate the mode I dynamic stress intensity factor of marging steel(18Ni) and titanium alloy(Ti-6A1-4V). To decide the best strain gage position on specimen, static fracture toughness test was performed. Then instrumented charpy impact test and dynamic tensile test was performed by using strain gage method for evlauating dynamic stress intensity factor. Strain gage signals on the crack tip region are used to calculate the stress intensity factors. It is found that strain gage method is more useful than method by using load which is obtained from impact tup to assess dynamic characteristics such as dynamic stress intensity factor.
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We analyzed thermal stress of the STS VOD ladle by the variation of material property of refractory, and determined the location of back filler using FE analysis. Thermal distribution of refractory of ladle between hot face and back face were decreased by the increasing the thermal conductivity, and thermal stress of refractory were decreased about 2 to 4 times with the decreasing the young's modulus coefficients. Back filler, which is constructed to absorb the thermal expansion of dolomite refractory, has relatively low thermal conductivity. Inner side of refractory of ladle maintained high temperature, but temperature of outer side of ladle decreased low. Consequently, inner expansion and outer contraction were appeared. and thermal stress were increased, so thermal stress by the construction of back filler were increased.
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The role of fatigue on the surface damage of 5% chrome cold milling work roll is evaluated. Uniaxial and torsional fatigue tests are carried out, and the baseline data for fatigue life evaluation are established. An appropriate multiaxial fatigue parameter is developed from the fatigue data. Fatigue tests are also performed under compressive mean stresses, and a mean stress model is formulated. A computer program is developed to assess the interaction of fatigue and grinding of the roll. The fatigue damage is computed for selected servicing conditions. It is found that the fatigue damage can be an important issue when the effect of mean stress is ignored, however the fatigue damage is negligibly small when the effect of mean stress including the residual stresses currently used is fully accounted. The result indicates that spalling due to the growth of thermal shock cracks is more important than fatigue damage in roll surface failure.
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This paper investigates the time-dependent crack growth in X20CrMoV 12 1 steel weld joints. Crack growth test are carried out
$545^{\circ}C$ on side-grooved 1/2T CT specimens under static loads. A simulated material is produced for the intercritical HAZ, where fracture normally occurs. Constitutive properties are obtained for the simulated HAZ material as well as for the base metal and weld metal. Finite element analyses of crack growth are performed on the models with and without a HAZ layer, using the experimental crack length-time history. The inclusion of HAZ layer increase the load line velocities significantly. The crack growth rates are correlated reasonably well with$C^*$ . The smallest crack size for the validity of$C^*$ is found much smaller than the ASTM crack initiation size for 1T CT specimen of creep ductile materials. -
Following the method described in ASTM E1737, J resistance curves are measured for Cr-Mo steel SA387, and Cr steel A240 which are used as piping materials in nuclear industry. Crack driving force diagrams are generated in order to find out instability points in crack growth. The
$J_{appl}$ curves, which are used in the crack driving force diagram, are obtained from EPRI J estimation method and the finite element analysis. Crack growth instability points are plotted in load-crack length plane and the results are discussed. -
Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength for base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. Crack origins are generally micro inclusions for the high strength steel. So, the distribution of inclusions is analyzed statistically.
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In this study, the fracture phenomena of optical disks are discussed and then some recommendations are presented to prevent the fracture. The fracture occurs when disks have crack on the inner radius of the disks. Since the crack growth and the fracture result from the stress concentration on the tip of the crack, a measure should be taken to overcome the stress concentration. This problem can be resolved by the structural modification of a disk. This study proposes 3 types of improved optical disks, which are robust to the disk fracture due to the high spinning speed of a disk. The first type is a disk reinforced by wire rings, the second type is a disk added by texture fibers, and the third type is a rubber-coated disk.
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In this paper, we introduce a new artificial material model for topology optimization. The present material model, named S-shape material model, accelerates topology optimization process especially in mathematical programming. We overcome the instability and the flatness in heuristic optimization process. Numerical examples show the superiority of the proposed material.
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The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate is investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.
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Allowable stress design(ASD) method has been widely used to design steel structures such as boiler and heat recovery steam generator(HRSG) of power plant. However, many researchers are recently intrested in road and resistance factor design(LRFD) method which may take the place of ASD. In this work, the weight calculation of steel structure was compared when ASD and LRFD were applied respectively. For the calculation of weight of steel structure, computer program was developed and applied to obtain beam weight. Using this program and GTSTRUDL, structural design program, weight of steel structure is calculated. As a result of weight calculation, maximum 5.4% of weight reduction is achieved among examples of this study by applying LRFD comparing with the result of ASD, and those results quite dependent on the applied load and member classification.
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Due to environmental problem for reduction in fuel consumption, vehicle emission and etc., many automotive makers are trying to reduce the weight of the vehicle. The most effective way to reduce the weight of vehicle is to use lighter materials, aluminum, plastics. Aluminum Space Frame has many advantages in weight reduction, body stiffness, ease of model change and so on. So, most of automotive manufacturers are attempting to develope Aluminum Space Frame body. For these reasons, we have developed Aluminum Intensive Vehicle based on steel monocoque body with Hyundai Motor Company. We achieved about 30% weight reduction, the stiffness of our model was higher than that of conventional steel monocoque body. In this paper, with optimization using FEM analysis, we could get more weight reduction and body stiffness increase. In the long run, we analyzed by means of simulation using PAM-CRASH to evaluate crush and crash characteristic of Aluminum Intensive Vehicle in comparison to steel monocoque automotive.
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To study the effect of a disc creep on the cauda-equina occlusion, 3D-viscoelastic FE model including dura mater was developed. The model was analyzed according to various loading conditions and studied the contact between cauda-equina and nearby elements with time. With this contact the volume of the cauda-equina was changed. The contact and change of the volume were happened most highly in extension with time. By this result, it was concluded that the extension is the most fatal motion to cauda-equina in lumbar spine in all time region.
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All chairs are uncomfortable in the long run, but some chairs become uncomfortable more rapidly than others, and in any particular chair, some people will be more uncomfortable than others. Comfort will depend upon the interaction of chair characteristics, user characteristics, and task characteristics. In this study, we intend to design the comfortable office chair by investigating the anthropometric and biomechanical aspects for Korean. Therefore, we determine the design dimensions using the analysis of anthropometric data. With these dimensions, we design the chair mechanism of which backrest reclines with increasing chair pan declination. This mechanism allows the back to get adequate support at the correct level for any backrest declination. Also, the lumbar support in the backrest descends with increasing backrest reclining. By using this chair, a considerably better sitting posture can be obtained, and uncomfortable feeling and back pain may be prevented.
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Simple spring-damper-mass models have been widely used to understand whole-body vertical biodynamic response characteristics of the seated vehicle driver. However, most previous models have not considered about the non-rigid masses(wobbling masses). A simple mechanical model of seated human body developed in this study included the torso represented by a rigid and a wobbling mass. Within the 0.5-20Hz frequency range and for excitation amplitudes maintained below
$5ms^{-2}$ , this 4-degree-of-freedom driver model is proposed to satisfy the measured vertical vibration response characteristics defined from a synthesis of published data for subjects seated erect without backrest support. The parameters are identified by using the combinatorial optimization technique, simulated annealing method. The model response was found to be provided a closer agreement with the response characteristics than previously published models. -
Theoretical and experimental study is conducted on the contact pressure distribution of a radial tire in motion under various camber angles. Tire construction is modelled by a spring bedded elastic ring, consisted of sidewall springs and a composite belt ring. The contact area is assumed to be a trapezoidal shape varying with camber angles and weighted load. The basic equation in a quasi-static form is derived for the deformation of a running belt with a constant velocity by the aid of Lagrange-Euler transformation. Galerkin's method and stepwise calculation are applied for solving the basic equation and the mechanical boundary condition along both sides of the contact belt part subjected to shearing forces transmitted from the sidewall spring. Experimental results on the contact pressure, measured by pressure sensors embedded in the surface of the drum tester, correspond well with the calculated ones for the test tire under various camber angles, running velocities and weighted loads. These results indicate that a buckling phenomenon of the contact belt in the widthwise direction occurs due to the effect of camber angle.
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Rubber is used extensively in many industries because of its large reversible elastic deformation, excellent damping and energy absorption characteristics, and wide availability. Therefore it becomes very important to evaluate fracture characteristics of rubber. Tearing energy and J-integral have been used as fracture parameters of rubber. The J-integral values for pure shear and single edge specimen are calculated by finite element analysis and compare with theoretical values. Finite element analysis is performed by ABAQUS.
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Strain energy function of the isoprene rubber was accurately determined by the experiments of uniaxial tension, planar tension, biaxial tension and volumetric compression. Deformation behavior of alternatively laminated structure of elastomer and reinforced aluminium layers, was analysed by Finite Element method. As a result, Ogden strain energy function obtained from the experiments describes the hyperelastic characteristics of the rubber very well. The compressibility of the rubber reduces axial stiffness of the structure. The axial stiffness of alternatively laminated structure being larger than shear stiffness. Which enables the structure to be shear-deformed easily.
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In this study, a research for process design in bending of structural frame of AA6061-T6 with rubber pad was conducted. In this process, the conventional lower die made of metal is replaced with a polyurethane pad, resulting in high flexibility during bending. Vulcanized polyurethane rubber with shore A hardness of 60 was used for the pad. Experiments on a newly developed bending machine were carried out by controlling the stroke of the roller and horizontal movement of roller pad lower die. From this, the relation between roller path and geometry of the materials bent was obtained for the process design of producing roof rail part of a passenger car and the experimental result was compared with the target profile. For more accurate process design, it is required to control the roller path interactively. Based on the experience in developing the prototype bending machine, it is construed that a fully automated bending system with rubber pad to produce various light-weight components for automotive body frames can be successfully developed.
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An efficient method for calculating the nonlinear stiffness of the Progressive Multi-Leaf Spring is developed and evaluated. It utilizes the interaction between the main and help spring that induces the nonlinearity. The main and the help springs are modeled as multi-leaf cantilever beams, and, then, they are integrated as one by connecting the two models for each side of the Progressive Multi-Leaf Spring at the center-bolt. The results from the developed model are evaluated by use of the commercial FEA program, ABAQUS. The nonlinear spring coefficients calculated by FEM analysis yield the numbers very close to the numbers calculated for the spring coefficients by used of the developed method. From the comparative evaluations, the developed method is accurate enough and very efficient in calculation time for evaluating the nonlinear spring property of the Progressive Multi-Leaf Spring.
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The room-temperature shapes of cured unsymmetric composite laminates have out-of-plane warping after autoclave processing. In addition, they exhibit two stable room-temperature configurations due to snap-through phenomena when the side length of laminates exceeds a critical value. The cured shapes of unsymmetric laminates are influenced by many environmental factors. Experiments show that the effect of too-plate cannot be ignored and has significant influence on the cured shape of unsymmetric laminates. In this present study, approximations to the strain fields are used in the expression for the total potential energy and the Rayleigh-Ritz method is applied. The slippage effects resulting from the interaction between the laminates and the tool-plate are considered. By introducing a dimensionless slippage coefficient and correlating the corresponding value with experimental results, the influence of processing parameters is investigated. Modeling is extended to predict curvatures of plate configurations with various aspect ratio.
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A decoupled thermo-piezoelectric-mechanical model of composite laminates with surface bonded piezoelectric actuators, subjected to externally applied load, temperature change load, electric field load is developed. The governing differential equations are obtained by applying the principle of free energy and variational techniques. A higher order zigzag theory displacement field is employed to accurately capture the transverse shear and normal effects in laminated composite plates of arbitrary thickness.
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The purpose of this paper is to determine a two dimensional axisymmetric model through a comparative study between a three dimensional and an axisymmetric finite element analysis of the reactor coolant piping nozzle subject to internal pressure. The finite element analysis results show that the stress adopting the axisymmetric model with the radius of equivalent spherical vessel are well agree with that adopting the three dimensional model. The the radii of equivalent spherical vessel are 3.5 times and 7.3 times of the radius of the reactor coolant piping for the safety injection nozzle and for the residual heat removal nozzle, respectively.
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Tire performance is significantly influenced by the cord tension distribution, and which is governed by the tire shape. To increase the tire performance, it is very important for one to find the shape with the ideal distribution of tension. But it is not easy to find such an optimal tire shape. Therefore, in order for the successful tire-shape optimization, we need to investigate how the change of tire shape influences on the cord tension. In this paper, we intend to numerically analyse the relation between the carcass shape and the cord tension.
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In this paper, a S/W system for a structural analysis of machine tools has been suggested. The system is so designed to reduce manual interfacing effort. An object-oriented language is used for making a graphic user interface. In this system parametric modelling technique is applied to construct a FE model without much user intervention. The FE model is automatically updated when the design parameters are changed by user. Not only single FE analysis but also a trade-off analysis for calculating the sensitivity information of design variables is possible using this system. All data generated by this system are saved in the database. So it possible to retrieve the result later without another analysis. It is found that the design time can be reduced and unnecessary operation avoided using this system.
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The object of this study is to develop a reliable FEM simulation technique for the analysis of can making process using PAM-STAMP software. The processes consist of doming and necking in addition to drawing, redrawing. After body making process, this study analyzed the stability for internal pressure by simulating buckling test. Through these technique, we estimated the dome reversal pressure of steel D&I Can for various can profile and process conditions. From this study, we found the cause and mechanism of wrinkling during necking process. This mechanism is largely affected by can wall thickness and the clearance between knock out punch and necking die. The dome reversal pressure improves with increasing dome depth. These results validate the usefulness of the developed simulation technique for the analysis of body making process and optimization of the dome profile.
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The mechanical structures generally have discontinuous parts such as the cracks, notches and holes owing to various reasons. In this paper, in order to analyze effectively these singularity problems using the finite element method, a mixed analysis method which an analytical solution and finite element solutions are simultaneously used is newly proposed. As the analytical solution is used in the singularity region and the finite element solutions are used in the remaining regions except this singular zone, this analysis method reasonably provides for the numerical solution of a singularity problem. Through various numerical examples, it is shown that the proposed analysis method is very convenient and gives comparatively accurate solution.
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In order to analyze effectively the discontinuous parts such as holes or notches included in mechanical structures by the finite element method, a singular finite element for orthotropic materials. is proposed. This singular element is formulated by the Trefftz method and the hybrid variational principles, which the displacements and stresses are simultaneously assumed using the Trefftz functions. Through several numerical tests, it is shown that the proposed singular element is very efficient for the accurate stress analysis of the various types of discontinuous parts.
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Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.
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The transient dynamic-response analysis of fuel-storage tanks of flying vehicles accelerating in the vertical direction is achieved with finite element method. A fuel-storage tank is a representative example of the fluid-structure interaction problem, in which structure and fluid media interact strongly. For the accurate analysis of this complicated fluid-structure system, we employed ALE(arbitrary Lagrangian-Eulerian) coupling method. Two types of fuel-storage tanks, one with two baffles and the other without baffle, are considered to examine the effect of baffles. The fuel-storage tank with baffles shows more uniform hydrodynamic pressure distribution, resulting effective stress in structural region and faster convergence from transient to steady states. MSC/Dytran, a commercial FEM software for the 3D coupled dynamic analysis, is used for this analysis.
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A new type of compliant press-fit pin has been developed and evaluated for use packaging of electronic telecommunications equipments. Main requirements for design are defined the upper limit of pin insertion force and the lower limit of pin retention force. Upper limit of pin insertion force is set to protect the copper plate of the inner PTH wall. Lower limit of pin retention force is set to satisfy a wire-wrapping specification. Results are represented by insertion force and retention force variations according to the front angle, rear angle and material, etc.
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In this study, finite elements addition and removal method by stress range is applied to optimize shapes in structures, without using classical and numerical optimization methods and search methods. The program based on this algorithm is developed and compared to theoritial results with considerable accuracy. Classical methods need mesh generation for finite element analysis for every iteration, the developed method needs updated mesh data such as coordinates of nodes, elements connectivity, and loads on nodes. And other tools of finite element analysis can be in use as a black box to interface with this program.
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This paper focuses on the weight minimization of radial gate, as an extention of the previous work. Radial gates are commonly used to regulate the flow-rate of general purpose dams, due to its simplicity in manufacture and control. The present study identifies the optimum position of support point for 2 and 3 arm type radial gate, which guarantees the minimum weight satisfying strength constraint condition. These optimum designs are then compared with previously constructed radial gates. The results indicate that the weights of the optimized radial gates reduce by about 20%, compared to those of the conventionally designed radial gates.
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A safety-related equipment for use in Nuclear Power Plant should be needed an Equipment Qualification. This paper presents the approach, methods, philosophies, and procedures for qualifying the large squirrel-cage induction electric pump motors for use in ULCHIN 5&6 Nuclear Power Plants. In this paper, the method of qualification is a combination of type test and analysis method, which is composed of Radiation exposure test, Seismic simulation test, Thermal aging analysis for non-metallic materials and Seismic analysis. It is found that the motor performs its safety function with no failure mechanism under postulated service conditions.
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Kim, Shin-Ki;Kim, Jong-Gwon;Hong, Jeong-Hwa;Kim, Gyeong-Hun;Mun, Mu-Seong;Lee, Sun-Geol;Baek, Yeong-Nam 504
In this study, a transfemoral prosthesis system of which stance phase and swing phase are controlled during walking has been developed for the recovery of the biomechanical function of the amputated leg. It consists of a 5 bar link mechanism, a hydraulic-rubber knee damper for stance phase control and a pneumatic cylinder controlled via a microprocessor for stance phase control. The mechanical characteristics and behaviour of the knee damper which absorbs the impact energy generated at the heel contact was investigated. The characteristics of the pneumatic cylinder essential for the speed adaptation of the prosthesis during swing phase was also studied for its mechanical characteristics. The prosthesis was subject to the clinical test ant the gait characteristics obtained were very close to those of normal. The stance and swing controlled prosthesis that were developed in this study showed good stability during the stance phase and showed good controllability during the swing phase. -
Dynamic stability of a flying structure undertaking constant and pulsating axial forces is investigated in this paper. The equations of motion of the structure, which is idealized as a free-free beam, are derived by using the hybrid variable method and the assumed mode method. The structural system includes a directional control unit to obtain the directional stability. The analysis model presented in this paper considers the nonlinear effect due to rigid body motion of the beam. Dynamic stability of the system is influenced by the nonlinear effect. In order to examine the nonlinear effect, first the unstable regions of the linear system are obtained by using the method based upon Floquet's theory, and dynamic responses of the nonlinear system in the unstable region are obtained by using direct time integration method. Dynamic stability of the nonlinear system is determined by the obtained dynamic responses.
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Most of studies, using ESPI method, have handled tension, thermal and vibration analysis, and is limited to isotropic materials. However, tension and vibration simultaneously are loaded in real structure. Also, almost study using ESPI method is locally limited to the analysis on the isotropic materials and a few studies on the anisotropic materials have reported. Existing methods, such as the accelerometer method and FEA method, to analyze vibration have some disadvantages. Using the accelerometer method that is generally used to analyze vibration phenomena, it is impossible to analyze vibration on the oscillating body and one can observe no vibration mode shape during experiment. In case of the FEA method, it is difficult to define boundary conditions correctly if the shape of a body tested is complex, and one can just obtain vibration mode shapes on the peak amplitude in each modes. In this study, plane plate of stainless steel(STS304), isotropic material, that is used as structural steel is analyzed about vibration characteristics under tension. Also, in the study of stainless steel, the characteristics of composite material(AS4/PEEK) used as high strength structural material in aircraft is evaluated about vibration under tension, and studies the effect of tension on vibration.
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Dynamic characteristics of seated human body were investigated by measuring apparent masses of eight different seating subjects exposed to vertical vibration. Two types of vibration signals - one is random signals over 1 to 30Hz having flat spectral density and the other is signals measured on seat rail in passenger car under driving conditions - were employed. It was found that the apparent masses are highly dependent on vibration level rather than type of the vibration signals. Based on the apparent mass measurements, a mathematical model of the human body in seating posture was developed by using genetic algorithm. Three-degree-of-freedom model was satisfactory in describing apparent mass of seated human body.
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A finite element analysis for a rotating cantilever beam is presented in this study. Based on a dynamic modelling method using the stretch deformation instead of the conventional axial deformation, three linear partial differential equations are derived from Hamilton's principle. Two of the linear differential equations show the coupling effect between stretch and chordwise deformations. The other equation is an uncoupled one for the flapwise deformation. From these partial differential equations and the associated boundary conditions, are derived two weak forms: one is for the chordwise motion and the other is for the flapwise motion. The weak forms are spatially discretized with newly defined two-node beam elements. With the discretized equations or the matrix-vector equations, the behaviours of the natural frequencies are investigated for the variation of the rotating speed.
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This paper presents the development of a Parallel-Typed CNC Machining Tool. It is specially designed to machine a complex shaped workpiece by controlling the orientation of the tool. The inverse/direct kinematics of a parallel mechanism is derived and implemented in a PC based controller. With graphics icons, the GUI (Graphic User Interface) program is developed for the CNC programing. The calibration is accomplished by geometric constraint motion, which is a parallel motion of the platform with respect to a table. The calibration result is introduced and the future study is proposed.
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This paper presents the closed-form forward kinematics of the 6-6 Stewart platform of planar base and moving platform. Based on algebraic elimination method and with one extra linear sensor, it first derives an 8th-degree univariate equation and then finds tentative solution sets out of which the actual solution is to be selected. In order to provide more exact solution despite the error between measured sensor value and the theoretical one, a correction method is also used. The overall procedure requires so little computation time that it can be efficiently used for realtime applications. In addition, unlike the iterative schemes e.g. Newton-Raphson, the algorithm does not require initial estimates of solution and is free of the problems that it does not converge to actual solution within limited time. The presented method has been implemented in C language and a numerical example is given to confirm the effectiveness and accuracy of the developed algorithm.
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A new design of cylindrical capacitive sensor(CCS) for the displacement measurement of precision active magnetic bearing(AMB) spindle is presented in this paper. This research is motivated by the problem that existing 4-segment CCS is still sensitive to the
$3^{rd}$ harmonic component of the geometric errors of a rotor. The procedure of designing new CCS starts from the modeling and error analysis of CCS. The angular size of CCS is set up as a design parameter, and new 8-segment CCS is introduced to possess an arbitrary angular size. The optimum geometry of CCS to minimize the effect of geometric errors is determined through minimum norm approach. Experimental results with test rotors have confirmed the improvement in geometric error suppression. -
This paper proposes a new type of piezoactuator-driven valve system. The piezoceramic actuator bonded to both sides of a flexible beam surface makes a movement required to control the pressure at the flapper-nozzle of a pneumatic system. After establishing a dynamic model, an appropriate size of the valve system is designed and manufactured. Subsequently, a sliding mode controller which is known to be robust to uncertainties such as disturbance is formulated in order to achieve accurate regulating and tracking control of the desired pressure. The controller is experimentally realized and control performances for various pressure trajectories are presented in time domain. The control bandwidth of the valve system which directly represents the fastness is also evaluated in the frequency domain.
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In this paper we describe a method for aligning a robot gripper using image information. The region of gripper is represented from HSI color model that has major advantage of brightness independence. In order to extract the feature points for vision based position control, we find the corners of gripper shape using polygonal approximation method which determines the segment size and curvature of each points. We apply the vision based scheme to the task of alignment of gripper to reach the desired position by 2 RGB cameras. Experiments are carried out to exhibit the effectiveness of vision based control using feature points from polygonal approximation of gripper.
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Model Based Compensator(MBC) is recently used for the analysis of multi-variable control in frequency domain. Target loop is designed by the demanding requirements such as cross-over frequency, disturbance rejection in low frequency domain, zero steady-state error, identification of maximum and minimum singular values and sensor noise rejection in high frequency domain. Loop transfer recovery will be continued in frequency domain until the plant with MBC comes close to the target loop. In this study, the technique using MBC is applied to the elevator vibration control system. It is found that this technique is very effective to control the vibration system.
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This paper presents a delayed time path planning method of the Autonomous Mobile Robot using fuzzy logic controller for avoidance of obstacles in unknown environment. It is the objective of this paper to develop fuzzy control algorithms using delayed time techniques to deal with moving obstacles randomly. This control method gives the benefit of the collision free movement in real time and optimal path to the pre-settled goal. The computer simulations are demonstrated the effective of the suggested control method in obstacle avoidance.
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A robust position control using a sliding mode controller is adopted for the stable dynamic walking of the biped. For the biped robot that is modeled with 14 degrees of freedom rigid bodies using the method of the multibody dynamics, the joint angles for simulation are obtained by the velocity transformation matrix using the given Cartesian foot and trunk trajectories. Hertz force model and Hysteresis damping element which is used in explanation of the energy dissipation during contact with ground are used for modeling of the ground reactions during the simulation. By the obtained that forces which contains highly confused noise elements and the system modeling uncertainties of various kinds such as unmodeled dynamics and parameter inaccuracies, the biped system will be unstable. For that problems, we are adopting a nonlinear robust control using a sliding mode controller. Under the assumption that the esimation error on the unknown parameters is bounded by a given function, that controller provides a successful way to preserve stability and achieve good performance, despite the presence of strong modeling imprecisions or uncertainties.
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When the liquid tanks only partially filled and under translational acceleration, large quantities of liquid move uncontrollably inside the tanks and generate the liquid sloshing effect. Liquid sloshing effect could be a severe problem in launch vehicle stability and control if the liquid modes of motion couple significantly with the launch vehicle's normal modes of motion. Several methods have been employed to reduce the effect of sloshing, such as introducing baffles inside the tanks or dividing a large tank into a number of smaller ones. These techniques, although helpful in some cases, do not succeed in canceling the sloshing effects. In this paper, An attitude controller is designed for a launch vehicle with liquid sloshing effect. Both PD controller and sloshing filter are designed for the objective. PD gains and design parameters are determined by optimal algorithm. The performance of the attitude controller is evaluated via computer simulations.
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On the contrary to the increasing needs of shape qualities, most of quality inspections are carried out by manual or operator's insight. To find the causes of shape inferiority, it is required to gather and analyze the shape measurement data. As a result the winding profile measurement system (
$TELE-SCANNER^{(R)}$ ) is developed to analyze the coiling process and automate the manual measuring process for winding profile of hot-rolled coils. The winding profile measurement system measures and analyzes winding profile shapes of hot-rolled coils, and classifies them into several dominant patterns that are related to normal or abnormal mechanical conditions of down-coiler. The system also contains analysis software to quantify the winding profile shapes and patterns, and to produce statistics to help search the causes of profile shape inferiority. -
In a robot/vision system, the vision sensor, typically a CCD array sensor, is mounted on the robot hand. The problem of determining the relationship between the camera frame and the robot hand frame is refered to as the hand-eye calibration. In the literature, various methods have been suggested to calibrate camera and for sensor registration. Recently, one-step approach which combines camera calibration and sensor registration is suggested by Horaud & Dornaika. In this approach, camera extrinsic parameters are not need to be determined at all configurations of robot. In this paper, by modifying the camera model and including the lens distortion effect in the perspective transformation matrix, a new one-step approach is proposed in the hand-eye calibration.
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A general procedure for the design sensitivity analysis of structural dynamic problems has been presented in frame of the FRF-based substructuring formulation. In the procedure, the direct differentiation method is used for the sensitivity formula. For a system response function, the proposed method gives a parametric design sensitivity formula in terms of the partial derivatives of the connection element properties and the transfer matrix of the subsystems. The derived design sensitivity formula is applied to a numerical example. The comparison of sensitivities derived by the proposed method and the finite difference method shows that the proposed method is efficient and accurate.
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Acoustic modal property of the vehicle passenger compartment is a very important factor which dominates vehicle interior noise in the low frequency range. In most real cars, trunk noise often transfers into the passenger compartment since the two cavities are acoustically coupled. This study identifies the major coupling path by examining the variation of the coupled acoustic modal frequencies and modes. An 1/2 size acryl compartment model is designed and manufactured for the measurement and analysis of coupled acoustic modes. Experimental result shows that package tray contributes to the coupling much more than the back seat and hole size of the package tray is an important design factor to control low frequency acoustic modes in the coupled system.
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The vibrational characteristics of Langevin-type piezoelectric torsional transducers have been studied theoretically and experimentally in this paper. The differential equations of piezoelectric torsional motion have been derived in terms of the circumferential displacement and the electric potential. Solutions of the boundary-value problem have yielded the natural frequencies and mode shapes of the transducers. The theoretical solutions have been verified by comparing the numerical results with experimental ones.
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This paper describes the correlation between the interior noise and the trunk wall vibration. Using the vibro-acoustic reciprocity, effect of the trunk wall vibration on the compartment noise is investigated on a medium size car. In the low frequency range, vehicle interior noise is dominated by several acoustic modes of the passenger compartment and the vibration modes of the surrounding shell parts. Especially, vibration of the trunk wall radiates sound and it is transferred through holes on the package tray into the passenger compartment. This paper experimentally reveals that sound can be well produced at some particular vibration modes of the trunk lid and it strongly influences the compartment noise through package tray holes. Contributions of the trunk walls to the interior noise are estimated by measuring the acoustic-structural transfer function, based on the vibro-acoustical reciprocity theorem.
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Since the influence coefficients method in balancing of rotors is developed with the basement of not the principle of rotor system dynamics, but the linear relationshop of between the measuring quantities and the unbalance quantities, field engineers can apply the method without additional understanding on the rotor dynamics. But the influence coefficients method is not robust to the measurement error. This paper proposes a new method for the two plane balancing of rigid rotor, based on the principle of rotor dynamics. And the kit for experiment is made by ourselves, and in order to measure in the same condition with it, we do a experiment three times. And then with the Response of gap sensor, the SNR(Signal and Noise) is compared and analyzed about measuring error between the influence coefficient method, and the new method, and it is proved that the new method is less robust than the influence coefficient method.
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Dynamic behavior of an automatic dynamic balancer is analyzed by a theoretical approach. Using Lagrange's equation, we derive the non-linear equations of motion for an automatic dynamic balancer equipped in a rotor with the bending flexibility with respect to the rectangular coordinate. Considering the rotor bending flexibility we analyze out-of-plane vibrations as well as in-plane vibrations of the automatic dynamic balaner. The time responses are computed from the non-linear equations by using a time integration method. We also investigate the effect of rotor flexibility on the behavior of the automatic dynamic balancer
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This paper presents the analysis method of the instantaneous screw axis using line geometry in bump and rebound motion of 5-SS multi-link suspensions. Instantaneous screw axis is based on screw motion, and screw motion of zero pitch can be expressed as
$Pl{\ddot{u}}cker$ line coordinates of line geometry instead of screw coordinates. In screw coordinates, twist and wrench are described by components of instantaneous screw axis. For instantaneous motion of wheel assembly, the principle of virtual work with twist and wrench is applied to 5-SS multi-link suspension, and it makes 5 linear equations. Therefore, it is possible to find instantaneous screw axis by solving these equations. This analysis by line geometry demands geometric values only, such as the locations of spherical joints in the case of multi-link suspensions. -
This paper addresses a throttle/brake control law for stop and go cruise control systems which make the vehicle remain at a safe distance from a preceding vehicle according to the driver's preference, automatically slow down and come to a full stop behind a preceding vehicle. The uncertainties of vehicle model have been considered in the design of the control law. The effect of throttle/brake control has been investigated via simulations. The simulations were performed using a complete nonlinear vehicle model. The results indicate that the proposed throttle/brake control law can provide the stop and go cruise control system with a good distance tracking performance.
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This paper proposes a collision warning/avoidance algorithm using a trajectory prediction method. This algorithm is based on 2-dimensional kinematics and the Kalman filter has been used to obtain the information of the object vehicle. This algorithm has been investigated via computer simulation and showed a good trajectory prediction performance. The proposed collision warning/avoidance algorithm would enhanced driver acceptance for a collision warning/avoidance system.
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A driving load estimation method for intelligent cruise control(ICC) vehicles has been proposed in this paper. The driving load is one of the most important factors of perturbations in vehicle control and can affect the control performance critically. The Effect of the control with driving load estimation on vehicle-to-vehicle distance control has been presented and investigated via computer simulations and vehicle tests. The results show that the control with driving load estimation can provide ICC system with a good acceleration tracking performance. In addition, the results show that driving load estimation can compensate not only variation of driving load but also the modeling errors.
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Fuel-consumption and catalyst-out emissions of a parallel hybrid electric vehicle are affected by operating region of an engine. In many researches, It is generally known that it is profitable in fuel- consumption to operate engine in OOL(Optimal Operating Line). We established the mathematical model of a parallel hybrid electric vehicle, which is linear time-invariant. To operate an engine in OOL, we applied RHC(Receding Horizon Control) to the driving control of a parallel hybrid electric vehicle. And it is known that the RHC has advantages such as good tracking performance under state and control constraints. This RHC is obtained by using linear matrix inequality (LMI) optimization. In this paper, there are three main topics. First, without state and control constraints, the optimal tracking of OOL was simulated. Second, with state and control constraints by engine and motor performances, the optimal tracking of OOL was simulated. In the last, we studied on the optimal gear ratio. That is to say, we combined the RHC and the iterative simulation to extract the optimal gear ratio. In this simulation, the vehicle is commanded to track the reference vehicle trajectory and the engine is operated in the optimal operating region which is made by the state constraints.
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The paper presents the dynamic instability of a disc brake pad subjected to distributed friction forces. A brake pad can be modeled as a beam with two translational springs. The study of this prototypical model is intended to provide a fundamental understanding of disc brake pad instabilities. Governing equations of motion are derived form energy expressions and their corresponding solutions are obtained by employing the finite element method. The critical distributed friction force and the instability regions are demonstrated by changing two translational spring constants. Finally, the changes of eigen-frequencies of a beam determining instability types are investigated for various combinations of two spring constants.
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In this study, an FRF-based structural damage identification method (SDIM) is proposed for plate structures. The present SDIM is derived from the partial differential equation of motion of the damaged plate, in which damage is characterized by damage distribution function. Various factors that might affect the accuracy of the damage identification are investigated. They include the number of modal data used in the analysis and the damage-induced modal coupling. In the present SDIM, an efficient iterative damage self-search method is introduced. The iterative damage search method efficiently reduces the size of problem by searching out and then by removing all damage-free zones at each iteration of damage identification analysis. The feasibility of the present SDIM is studied by some numerically simulated tests.
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This study describes a hydraulic fluid property compensator under the various operating conditions. Because hydraulic fluid systems have much more excellent features than other control systems, they are used in many fields. However, the characteristics of hydraulic fluid are changed due to various operating conditions. This phenomenon is called uncertainty. Especially, bulk modulus is considered as the most dominant parameter in this study. Under the wide range of temperature and pressure, bulk modulus is changed. In order to overcome the uncertainty,
$H_{\infty}$ technique will be used for this study. Spectral factorization, model-matching problem and controller parametrization are also applied to achieve the desired robust control action. Designed controller using the$H_{\infty}$ technique, is adopted for the hydraulic fluid valve-motor system. -
In this paper, the simulation methods using transmission lines are studied and realized, which are necessary in design and analysis of hydraulic control systems. The basic idea of this method is that system components are separated by transmission line element for simulation. The PI-controller can keep inductance level as low as desired. It can also handle nonlinearities and discontinuities without flag signal when restarting integration. Parallel hydraulic circuits are simulated using parallel processing algorithm. To shoe that using variable timestep size in each subsystem, simulation time can be reduced. Performance of the simulation results is compared with that of Runge Kutta method.
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This study proposed design parameters of opening spring of circuit breaker that cut off the over-current in order to protect the electric device about opening speed using the energy method. We simulated the opening kinetic energy, the potential energy of opening spring and the design parameters of opening spring with respect to opening speed of VCB (Vacuum Circuit Breaker)'s moving contactor which has 24kV 25kA break capacity. From the result of simulation the initial tensional force and the final tensional force of the opening spring chose 107kgf and 282kgf respectively. Through the dynamic analysis using ADAMS, We verified that the opening speed of moving contactor satisfied break capacity of VCB and analyzed opening dynamic characteristics of VCB such as the opening displacement, the opening velocity and the opening acceleration of moving contactor in time domain.
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Aspects of classical information theory, such as rate distortion theory, investigate how to encode and decode information from an independently identically distributed source so that the asymptotic distortion rate between the source and its quantized representation is minimized. However, in most natural dynamics, the source state is highly corrupted by disturbances, and the measurement contains the noise. In recent coder-estimator sequence is developed for state estimation problem based on observations transmitted with finite communication capacity constraints. Unlike classical estimation problems where the observation is a continuous process corrupted by additive noises, the condition is that the observations must be coded and transmitted over a digital communication channel with finite capacity. However, coder-estimator sequence does not provide such a quantitative analysis as a variance for estimation error. In this paper, under the assumption that the estimation error is Gaussian distribution, a variance for coder-estimation sequence is proposed and its fitness is evaluated through simulations with a simple example.
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The present paper deals with a multiobjective optimization method based on the co-evolutionary genetic strategy. The co-evolutionary strategy carries out the multiobjective optimization in such way that it optimizes individual objective function as compared with each generation's value while there are more than two genetic evolutions at the same time. In this study, the designs that are out of the given constraint map compared with other objective function value are excepted by the penalty. The proposed multiobjective genetic algorithms are distinguished from other optimization methods because it seeks for the optimized value through the simultaneous search without the help of the single-objective values which have to be obtained in advance of the multiobjective designs. The proposed strategy easily applied to well-developed genetic algorithms since it doesn't need any further formulation for the multiobjective optimization. The paper describes the co-evolutionary strategy and compares design results on the simple structural optimization problem.
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This paper presents a fast 3D mesh generation method using a surface based method with a stitching algorithm. This method uses the surface based method since the volume based method that uses 3D Delaunay triangulation can hardly deal with a large scale of scanned points. To reduce the processing time, this method also uses a stitching algorithm: after dividing the whole point data into several sections and performing mesh generation on individual sections, the meshes from several sections are stitched into one mesh. Stitching method prevents the surface based method from increasing the processing time exponentially as the number of the points increases. This method works well with different types of scanned points: a scattered type points from a conventional 3D scanner and a cross-sectional type from CT or MRI.
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Hydrostatic bearings have been applied to high precision machine tools and instruments, because the bearing has high stiffness, high damping and excellent straightness. This paper treats a procedure for designing a high precision press with linear hydrostatic bearings.
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Noh, Sang-Do;Hong, Sung-Won;Kim, Duck-Young;Sohn, Chang-Young;Hahn, Hyung-Sang;Park, Young-Jin;Shin, Hyun-Shik;Chung, Kyung-Hoon 718
Nowadays, one of the major technical issues in manufacturing is how to implement an virtual plant as an well-designed, integrated environment for sharing information and engineering collaboration among diverse engineering activities. The systematic approaches to make a virtual plant based on a 3-dimensional CAD, cell and line simulation, database and internet technologies are proposed in this paper. To do that, measuring and 3D CAD modeling technologies of many equipments, facilities and structures of the building are developed, effective management of information including models and related files in WWW environment is implemented, and precise simulations of unit cell and whole structured plant are performed. For the beginning of implementing a Virtual Automotive Plant, the Virtual Plant for the Body Shop of a Korean automotive company is constructed and implemented. Using this Virtual Plant, shorten car development time and cost saving are possible. -
In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel, 72% of the total energy is consumed in the shear process and the balance is consumed in the friction process.
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The finite element analysis by the computer program SYSWELD in consideration of phase transformation was carried out to simulate the multi-pass welding process of SA106 Gr. C which is used for the main steam pipe in nuclear power plant. All the numerical results such as temperatures, the size of heat affected zone and the residual stresses were compared to the experimental results.
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Mass removed from crystalline silicon samples during high power single-pulse laser ablation was studied by measuring the resulting crater morphology with a white light interferometric microscope. The volume and depth of the craters show a strong nonlinear change as the laser irradiance increases across a threshold value, that is, approximately
$2.2{\times}10^{10}\;W/cm^2$ . Time-resolved shadowgraph images of the ablation plume show the ejection of large particulates from the sample for laser irradiance above the threshold, with a time delay of about 300-400 nsec. The thickness of superheated liquid layer near the critical temperature was numerically estimated, considering the transformation of liquid metal into liquid dielectric near the critical state (i.e., induced transparency). The estimated thickness of the superheated layer at a delay time of 200 nsec agreed with the measured crater depths, suggesting that induced transparency promotes the formation of a deep superheated liquid layer which leads to an explosive boiling responsible for the sudden increase of crater volume and depth. -
Plastic microlenses play an important role in reducing the size, weight, and the cost of the systems in the fields of optical data storage and optical communication. In the present study, plastic microlens arrays were fabricated using micro-compression molding process. The design and fabrication procedures for mold insert were simplified by using silicon instead of metal. A simple but effective micro compression molding process, which uses polymer powder, were developed for microlens fabrication. The governing process parameters were temperature and pressure histories and the micromolding process was controlled such that the various defects developing during molding process were minimized. The radius and magnification ratio of the fabricated microlens were
$125{\mu}m$ and over 3.0, respectively. -
There has been a number of investigations in recent years reporting the results obtained on the structure and properties of metals deformed to severe plastic deformation (SPD). Being deformed to SPD, ultra-fine grains (UFG) are usually formed, and UFG structure exhibits fundamental differences in original physical properties. One method often used to obtain SPD is equal channel angular pressing (ECAP). In order for this technique to be exploited, it is important to understand the deformation behavior during the ECAP processing and relationship to the configuration of die. The finite element method (FEM) has been used to investigate this issue. It has been found that the plastic deformation is sensitive to the channel angle and material properties and is not uniform across the width of the specimen and the pressing load is relative to deformation during the ECAP processing.
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Milli-structure components are classified as component group whose size is between macro and micro scale. that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In order to conventional metal forming, where numerical process simulation is already fully applied, the micro-forming process is characterized by some scale effects which have to be considered in an advanced process simulation. milli-structure rectangular cup drawing is analyzed and designed using the finite element method and experiment. The result of the finite element analysis is confirmed by a series of experiments.
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A composite material consists of two or more different material layers. Copper clad aluminum composite materials are being used for economic and structural reasons. This study is concerned with experimental investigation in the direct extrusion of copper clad aluminum rods through conical dies. The suggestion are given for the proper extrudability of copper clad aluminum rods via hot direct extrusion. This paper presents the variation of flow state and hardness at a variable of extrusion ratio and semi-angle of die. By measuring after and before extrusion radius ratio of Cu sleeve and Al core, proportional flow state has been considered. And also by measuring hardness, through extrusion way, a variation of hardness has been considered.
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As using of insulating material of plastic to industrial electric field, thermoset has been gradually substituted for thermoplastic. But changing the material with crystalline has some problem, which is strength or warpage, Especially getting a strength to endure inner pressure is necessary when arc is occurred. So we use the material that is composed of glass fiber to compensate strength. By the way as the reinforced glass-fiber material is used in injection molding, unstableness of dimension is appeared frequently and it is difficult to know warpage pattern. So this paper will be contributed to know warpage pattern of mold product that is upper frame of magnetic contactor caused by glass-fiber orientation with fixed gate-system, when glass-fiber reinforced material with classification of poly-amide is used in injection molding.
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Cam mechanisms are used commonly in many automatic machinery. Disk cam mechanisms has 4 different types according to the different types of followers. The motion characteristics of the cam mechanisms depend on the shape of the cam and the type of the follower. This paper performs the motion analysis for a disk cam and follower mechanism using a circular arc method and a coordinate transformation method in order to find a contact point of the cam and follower. The velocity is calculated by using the instant velocity concept. Also, the acceleration is determined on using the central difference method. As the results, this paper presents the original curve and the analyzed curve for the motion analysis of the disk cam for an example.
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Deep drawing and ironing are the major process used today in manufacturing of battery case used in cellular phone and IMT-2000 from aluminum. The same technology is utilized in manufacturing of steel or aluminum rectangular cans for components of medical instrument, portable PC, walkman and so on. Most of these processes require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of theses processes are relatively less known. Thus, it is expected that process simulations using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations with the cellular phone and IMT-2000. A commercially avaliable finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.
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Hydroforming is a method for forming circular tubes. If this technology is to be applied economically, it is essential to have knowledge of the avoidance of failure cases as well as of the behavior of the tube in the tool under the compressive stress and forces that are exerted by the machine. A finite element simulation for manufacturing of lower arm from straight tubes, using the hydroforming method, was performed to investigate the effects of varying process parameters. Explicit method is used to simulate hydroforming in many cases, but that is not included flow rule. And then it needs simulation for implicit method. It was simulated by two methods, implicit and explicit, to compare the result of the hydroforming.
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This study proposes an error analysis for a cubic parallel device. There are many sources of errors in the device. An error analysis is presented based on an error model formed from the relation between the universal joint error of the cubic parallel manipulator and the end effector accuracy. The analysis shows that the method can be used in evaluating the accuracy of a parallel device.
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In a parallel manipulator, there are three constraints that determine workspace: link length constraint, passive joint angle constraint, and interference among links. Generally, the link length constraint is the most dominant. The interference among links is, however, also an important parameter in designing a desired parallel manipulator. In this study, the interference among links is mathematically modeled by considering the links as a line and a cylinder of radius of twice the link radius, and a new algorithm is suggested to check if arbitrary two links interfere each other or not. The workspace of a cubic parallel manipulator is illustrated in a 2D space satisfying the three constraints.
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This study deals with the design of snow plow for the special equipment vehicle. The purpose of the study is to develop the snow plow that can install in the special equipment vehicle such as clean up vehicle or dump truck in winter season. To do so, it is designed by 3 sub-assembly - snow shovel, main frame, and hydraulic cylinder and its support. The snow shovel consists of 3 pieces to meet the road profile and to exchange easily the damaged parts. Main frame connects the snow shovel with the hydraulic cylinder and its support and supports the weight of snow. Finally, the hydraulic cylinder and its support move the snow shovel up and down and tilt it. We designed it using 3D commercial CAD software for concurrent engineering design.
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In general, a structure that is composed with plates has lower bending strength and stiffness than solid structure. To solve this problem, reinforced structures have been used. And we need rules to choose best shape for each using conditions. In this paper, simple equation that expresses equivalent thickness with respect to parameters by substituting results from Finite Element Analysis to normal plate displacement equation was derived.
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Cam mechanism is one of the common devices used in many automatic machinery. Specially cylindrical cam generates three dimensional motions. Thus, the shape design procedure must have high accuracy. This paper proposes the shape design procedure for a cylindrical cam and follower mechanism using a relative velocity method. The relative velocity method and coordinate transformation are used to find a contact point between cam and follower. Also, the full shape of the cylindrical cam can be generated by using the geometric relationships and the contact constraints. As a result, this paper presents an example for the sape design of the cylindrical cam in order to prove the accuracy of the design procedures.
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In practical design studies, most of designers solve multidisciplinary problems with complex design structure. These multidisciplinary problems have hundreds of analysis and thousands of variables. The sequence of process to solve these problems affects the speed of total design cycle. Thus it is very important for designer to reorder original design processes to minimize total cost and time. This is accomplished by decomposing large multidisciplinary problem into several multidisciplinary analysis subsystem (MDASS) and processing it in parallel. This paper proposes new strategy for parallel decomposition of multidisciplinary problem to raise design efficiency by using genetic algorithm and shows the relationship between decomposition and multidisciplinary design optimization (MDO) methodology.
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Prior to the downloading of the NC codes to a machining center, the NC tool-path can be verified in a computer. The Z-map is one of the tools for the verification of NC tool-path. The Z-map is a two dimensional array in which the height values of the Z-axis direction vectors are stored. The Z-axis direction vectors are arranged in a rectangular grid pattern on the XY plane. The accuracy of the simulation comes from the grid interval. In the rectangular Z-map, the distances between the grid points are different. The distance in diagonal direction is larger than those in X or Y axis directions. For the rendering of the Z-map, a rectangular grid is divided into two triangular facets. Depending on the selection of a diagonal, there are two different cases. In this paper, triangular Z-map, in which the Z-axis direction vectors are arranged in a triangular grid pattern on XY plane, is proposed. In the triangular Z-map, the distances between grid points are equal. There is no ambiguity to make triangular facets for the rendering.
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High performance laser printer requires high speed scanning motor, which can operate up to 40,000 rpm. However, development of high speed scanning motor has been restricted due to the practical problems such as use of high speed bearing, compact circuit design and high cost. In this study, we designed a high speed scanner motor for use on laser scanning unit and discussed some design principles including the reduction method of cogging torque of the motor, development of hemispherical aerodynamic bearing, windage loss estimation, and operating circuit design to reduce noise.
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In the coiling process of helical steam generator tubes of integral reactor SMART, a considerable amount of spring back, which induces dimensional inaccuracy and difficulty in fabrication, has been arised. In this research, an analytical model was derived to evaluate the amount of the spring back for steam generator tubes. The model was developed on the basis of beam theory and elastic-perfectly plastic material property. This model was extended to consider the effect of plastic hardening and the effect of the tensile force on the spring back phenomena. Parametric studies were performed for various design variables of steam generator tubes in order to minimize the spring back in the design stage. A sensitivity analysis has shown that the low yield strength, the high elastic modulus, the small helix diameter, and the large tube diameter result in a small amount of the spring back. The amount of the spring back can be controlled by the selection of adequate design values in the basic design stage and reduced to an allowable limit by the application of the tensile force to the tube during the coiling process.
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The pressure tube is a major component of the CANDU reactor, which supports nuclear fuel bundle and it's containment vessel. If a flaw is found during the periodic inspection from the pressure tubes, the integrity evaluation must be carried out, and the safety requirements must be satisfied for continued service. In order to complete the integrity evaluation, complicated and iterative calculation procedures are required. Besides, a lot of data and knowledge for the evaluation are required for the entire integrity evaluation process. For this reason, an integrity evaluation system, which provides efficient way of evaluation with the help of attached databases, was developed. The developed system was built on the basis of ASME Sec. XI and FFSG(Fitness For Service Guidelines for zirconium alloy pressure tubes in operating CANDU reactors) issued by the AECL, and covers the delayed hydride cracking(DHC). Various analysis methods are provided for the integrity evaluation of pressure tube. In order to verify the developed system, several case studies have been performed and the results were compared with those from AECL. A good agreement was observed between those two results.
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This study evaluated the effect of restraint of pressure induced bending(PIB) on crack mouth opening displacement(CMOD) for circumferential through-wall crack in pipe by using both elastic and elastic-plastic finite element analyses. The analyses results showed the restraint of PIB was decreased crack opening for a given crack length and tensile stress, and the effect was considerable for large crack and short restraint length. Also, the restraint effect on CMOD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and it depended on not total restraint length but short restraint length for non-symmetrically restrained. Additionally, the effect of restraint of PIB was more significant in the elastic-plastic analysis results compared with in the elastic analysis results.
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Liquid ejector is widely used for power plant water pump, marine pump and transportation of solid materials. It has high working confidence and simple configuration. However, It is not easy to know performance degradation of ejectors in field. When the geometry of ejector is complicate, the diagnosis of faults is required more skillful method without disassemble. This paper gives numerical method to predict cause of
$45^{\circ}$ slurry suction ejector performance degradation.