• Title/Summary/Keyword: 위험 속도 선도

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Design of High Speed Spindle for 5-Axis Machining Equipment Equipped with Piezo-Electric Load Sensoring (압전형 부하 센서링이 장착된 5축 절삭가공기의 고속 주축시스템 설계)

  • Choi, Hyun-Jin;Park, Chul-Woo;Jang, Eun-Sil;Kim, Chung-Hyun;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.20-25
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    • 2011
  • In this paper, we reviewed the spindle system's motor and bearing and its mode safety for optimal design of a high speed spindle system that exceeds DmN value of 1,500,000. We could verify that it has a separation margin during critical speed by performing critical speed analysis. Also, we have selected an optimal sensoring installation location and actually manufactured & installed the sensor by identifying the stress concentration position in the axial load through finite element analysis to install the built-in piezo electric type load sensor to the spindle housing that can measure and monitor the machining load during high speed rotation of the spindle. Reproducibility is also verified by calibrating the error through the sensor's sensitivity adjustment after comparing the output between the plate dynamoneters and the load sensor to confirm the reproducibility of the load sensor.

Rotordynamic Characteristics Analysis of Turbocharger Turbine for Spin Test (터보차져용 터빈의 스핀 테스트를 위한 로터다이나믹 특성분석)

  • Kim, Byung-Ok;Yang, Sung-Jin;Lee, Myung-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.6
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    • pp.91-95
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    • 2011
  • This paper deals with the detail rotordynamic analysis for the assembly rotor composed of turbine wheel, turbine shaft, connecting arbor, and flange & spindle in order to perform the spin test of turbocharger turbine. Prior to rotordynamic analysis, the 1st spin test was performed but the test was failed by excess vibration in the neighborhood rated speed. It is the reason for this fail that the separation margin between the rated speed and critical speed is not enough, confirmed by rotordynamic analysis results. Since then, the dimension of turbine shaft was modified and the critical speeds were again reviewed for modified assmebly rotor. In results, the separation margin between the rated speed and critical speed is over 20% and then the 2nd spin test was performed successfully. In preparing spin test for turbine, compressor wheels and etc., the geometry design of connecting arbor and dimension of rough machining should be reviewed by considering rotordynamic results, and the separation margin should be enough for successful spin test.

Dynamic Analysis of Rotating Bodies Using Model Order Reduction (모델차수축소기법을 이용한 회전체의 동해석)

  • Han, Jeong-Sam
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.443-444
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    • 2011
  • This paper discusses a model order reduction for large order rotor dynamics systems results from the finite element discretization. Typical rotor systems consist of a rotor, built-on parts, and a support system, and require prudent consideration in their dynamic analysis models because they include unsymmetric stiffness, localized nonproportional damping and frequency dependent gyroscopic effects. When the finite element model has a very large number of degrees of freedom because of complex geometry, repeated dynamic analyses to investigate the critical speeds, stability, and unbalanced response are computationally very expensive to finish within a practical design cycle. In this paper, the Krylov-based model order reduction via moment matching significantly speeds up the dynamic analyses necessary to check eigenvalues and critical speeds of a Nelson-Vaugh rotor system. With this approach the dynamic simulation is efficiently repeated via a reduced system by changing a running rotational speed because it can be preserved as a parameter in the process of model reduction. The Campbell diagram by the reduced system shows very good agreement with that of the original system. A 3-D finite element model of the Nelson-Vaugh rotor system is taken as a numerical example to demonstrate the advantages of this model reduction for rotor dynamic simulation.

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A Study on the Vibration Characteristics of Pitch Gearbox for 8 MW Large Capacity Wind Turbines (8 MW급 대용량 풍력발전기용 피치 감속기 진동특성에 관한 연구)

  • Seo-Won Jang;Se-ho Park;Hyoung-Woo Lee
    • Journal of Wind Energy
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    • v.13 no.4
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    • pp.90-97
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    • 2022
  • In this paper, a study on the vibration characteristics of the pitch gearbox of 8 MW large capacity wind turbines was conducted. The vibration analysis method of the pitch gearbox was proposed by combining the planetary gear train vibration model with the housing and carrier finite element model using the substructural synthesis method. We modeled the vibration excitation source for mass unbalance, gear mesh frequency, and bearing defect error action on the pitch gearbox, and performed a critical speed analysis. As a result of analyzing the critical speed of the pitch gearbox, the critical speed for the excitation source did not occur within the operation speed (84.87 rpm). In addition, as a result of applying 10 %, 20 %, …, 100 % of the largest load duration distribution (LDD) load, it was found that the bearing stiffness and the primary natural frequency were larger as the LDD load was larger. The primary natural frequency was 81.47 Hz for the lowest load among LDD data, which exceeded an operating speed of 84.87 rpm (5.09 Hz), so it was found that vibration caused by the change of LDD load did not occur in the operating speed range.

Stability Evaluation Methods of Agricultural Reservoir by Field Monitoring (현장계측에 의한 농업용저수지 제체의 안정관리기법)

  • Lee, Dal-Won;Oh, Beom-Hwan
    • Korean Journal of Agricultural Science
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    • v.30 no.2
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    • pp.164-174
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    • 2003
  • This study was performed to suggest a rational method for the stability evaluation of agricultural reservoir in the very soft ground. The stability methods for agricultural reservoir was used to compare and analyze with various condition by limit equilibrium method. The behavior of settlement-displacement obtained by field monitoring system was used to compare and analyze with various stability methods, and to investigate the applicability of the methods for stability evaluation of agricultural reservoir. The horizontal displacement was abruptly increased when physical properties of soft clay reached its maximum values and therefore, the values of these properties could be used to the fundamental data for stability evaluation. The evaluation of the stability of agricultural reservoir was suggested to use the inclination of curve rather than critical line.

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A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

A Study on the Minimum Safe Distance Under the Low Speed Sailing of T.S. HANBADA (실습선 한바다호의 저속 항해시 최소안전 이격거리에 관한 연구)

  • Park Young-Soo;Ji Sang-Won;Lee Yun-Sok;Jung Chang-Hyun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2005.10a
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    • pp.5-10
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    • 2005
  • T.S. HANBADA will navigate to maintain the adequate distance between own ship and other ships safely for about 17 hours on the about 2 kts. On the above situation, M broadcasting station requires to maintain the distance from 100m to 500m between ships. This paper aims to calculate the minimum safe distance between ships, the distance is assessed by using ES Model which is a quantitative model for evaluating the difficulty of shiphandling. After marine traffic flow simulation, minimum safe distance for HANBADA on the 2kts is about 260m based ES value. On this paper, the result was compared about its distance to the actual navigating distance.

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Operation of Brushless DC Motor without a Rotor Magnet Position Sensor (회전자극 위치센서 없는 Brushless DC전동기의 운전에 관한 연구)

  • 서석훈;엄우용
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.3
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    • pp.50-55
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    • 1999
  • Brushless DC Motor(BLDCM) has high efficiency. But this type of motor needs a rotor sensor which complicates the motor configuration. Rotor position sensor degrades system reliability in the severe environmental condition. In this paper, we study a controller which permits the determination of the rotor position by the back EMF to eliminate the rotor position sensor Also, since the back EMF is zero at standstill, a starting technique which permits the starting of an asynchronous motor without a sensor is described. The controller is implemented using microcontroller for minimal external component.

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Convergence system of offshore wind infrastructure monitoring using the RC submarine (RC잠수함을 이용한 해상풍력하부구조 모니터링 융합시스템)

  • Bang, Gul-Won;Bang, Sang-Won;Kim, Yong-Ho
    • Journal of the Korea Convergence Society
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    • v.6 no.6
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    • pp.177-183
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    • 2015
  • The image information acquired by a model submarine is transmitted through the repeater. The control signal of a position for submarine and its speed is also controlled by the repeater. Shooting images of underwater circumstances are transmitted to the repeater where the received signal controls a position and speed of underwater submarine. This repeater is combined by a buoy that is floating on the surface to relay the signal of image as well as control between a control unit and a submarine whereas the repeater communicates wirelessly with a control unit. Due to wire communication between the repeater and the submarine, the underwater exploration can be smoothly carried out without a risk of loss of a model submarine. Also, connecting to the repeater and control unit wirelessly makes it possible to conduct easily the underwater exploration. The convergence technology that combines a wireless communication and a control as well as a model submarine is designed.

Developing Country Firm's Technological Innovation in the Technology Generation Stage: Process Technology Development Case Study (개발도상국기업의 기술창출단계 기술혁신: 프로세스 기술개발 사례연구)

  • Chung, Ki-Dae
    • Journal of Korea Technology Innovation Society
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    • v.12 no.1
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    • pp.237-264
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    • 2009
  • Many Korean companies wanted to improve technological competitiveness and business performance radically through technology leadership initiatives. In-depth case studies about successful Korean technological innovation in the technology generation stage have potential to minimize Korea and developing country firms' trial and error when they are pursuing new technological innovation in the technology generation stage. There are few studies about developing country firms' technological innovations in the technology generation stage and especially process innovation studies are far less performed compared to product innovation studies. This is an exploratory study of POSCO's FINEX process technology innovation in the technology generation stage. These are my findings from this study. Firstly, leadership innovation in the technology generation stage is not a continuous development of catch-up innovation in the technology internalization stage and only top managements can initiate highly risky leadership innovation. Secondly, developing country firms which lacked in technological capability overcomes difficulties in the early stage through complementary technological collaboration with R&D first-movers. Thirdly, this company become a technology leader in spite of late entry in technology development race with developed country firms through rapid scale-ups.

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