• Transactions of Materials Processing
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• v.19 no.6
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• pp.344-351
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• 2010

This paper presents a precision on-line model for the prediction of the roll force and tension distributions across the strip in hot strip rolling. The approach is based on an approximate 3-D theory of rolling, and in particular, considers the effect of pre-deformation of the strip, which occurs near the roll entrance before the strip enters the bite zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from the 3-D finite element models.

• Transactions of Materials Processing
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• v.28 no.4
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• pp.190-196
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• 2019

The capability of accurately predicting the roll force profile across a strip in the bite zone in cold rolling process is vital for the calculation of strip profile. This paper presents a derivation of a precision mathematical model for predicting variations in the roll force across a strip in cold rolling. While the derivation is based on an approximate 3-D theory of rolling, this mathematical model also considers plastic deformation in the pre-deformation region which is located close to the roll entrance before the strip enters the bite zone. Finally, the mathematical model is expressed as a boundary value problem, and it predicts the roll force profile and tension profile in addition to lateral plastic strain profile.

• Transactions of Materials Processing
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• v.28 no.4
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• pp.197-202
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• 2019

This paper proposes a precise mathematical model for the prediction of the variation of the roll force across a strip in cold rolling. It further describes the deformation characteristics of the strip using a 3-D finite element method. The different features of hot rolling and cold rolling through a 3-D finite element method are shown. The predicted roll force profile and tension profile are verified through comparison with the prediction from a 3-D finite element method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.11 s.170
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• pp.2033-2039
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• 1999

One of the main causes of severe wear or crack initiation in wheel and rail is the contact stress due to wheel-rail contact. In this paper, the shape design based on more reasonable contact stress analysis rather than a general Hertzian contact theory is investigated in order to reduce the contact stress. The optimal design is performed using the simple 2-D finite element model and its results are verified by 3-D finite element analysis.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.7
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• pp.1808-1817
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• 1994

Unsteady aerodynamic analysis of an aircraft is done using a frequency domian 3-D panel method. The method is based on an unsteady linear compressible lifting surface theory. The lifting surface is placed in a flight patch, and angle of attack and camber effects are implemented in upwash. Fuselage effects are not considered. The unsteady solutions of the code are validated by comparing with the solutions of a hybrid doublet lattice-doublet point method and a doublet point method for various wing configurations at subsonic and supersonic flow conditions. The calculated results of dynamic stability derivatives for aircraft are shown without comparision due to lack of available measured data or calculated results.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2003.10a
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• pp.97-102
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• 2003

A real train load fluctuates along the track because of complicated movements(Bouncing, Rolling, Pitching and Yawing) and rail conditions. This research has for its object in development of a numerical real train load model including fluctuation characteristics of lateral forces. It is based on Klingel movement theory of a wheelset on straight track it presents a propriety of application by comparison between a 3D-Numerical analysis result using this train load model and a measured data. And this paper presents further study subject to improve a method about the train load modeling.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.2135-2146
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• 2011

The rail surface irregularity is generated severely by train braking effect in the section of station. The braking force increases slip rate and friction factors caused by wheel-rail contact points. It brings rail surface irregularity as well. In this study, interactions between wheel and rail were investigated using rolling contact fatigue theory and mechanism of rail degradation through fracture mechanics. For the more, the Von-Mises stress occurred on the rail due to the interaction between wheel and rail was analyzed using 3-D finite element method. The amounts of surface irregularity of rail were measured according to accumulated passing tonnage in urban railway in fields. Therefore, the maintenance of rail should be separated by running and braking sections to prevent RCF defects.

• Proceedings of the KSR Conference
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• 2003.10b
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• pp.472-476
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• 2003

A real train load fluctuates along the track because of complicated movements(Bouncing, Rolling, Pitching and Yawing) and rail conditions. This research has for its object in development of a numerical train load model including fluctuation characteristics of lateral forces. It is based on Klingel movement theory of a wheelset on straight track. it presents a propriety of application by comparison between a 3D-Numerical analysis result using this train load model and a measured data. And this paper presents further study subject to improve a method about the train load modeling.

• Transactions of Materials Processing
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• v.24 no.3
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• pp.212-217
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• 2015

SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.