• Title/Summary/Keyword: Acoustic Emission Technology

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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Studies on ILSS and Acoustic Emission Properties of Carbon-Carbon Composites

  • Park, Soo-Jin
    • Carbon letters
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    • v.1 no.2
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    • pp.60-63
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    • 2000
  • In this work, the carbon fibers-reinforced carbon matrix composites made with different carbon char yields of phenolic resin matrix have been characterized by mechanical flexural tests for acoustic emission properties. The composites had been fabricated in the form of two-dimensional polyacrylonitrile based carbon fibers during the carbonization process. It was found that the composites made with the carbon char yield-rich of resin matrix result in better mechanical interfacial properties, i.e., the interlaminar shear strength (ILSS) of the composites. The data obtained from the acoustic emission monitored appeared to show that the composites made with carbon char yield-rich were also more ductile. From the acoustic emission results, the primary composite failure was largely depended on the debonding at interfaces between fibers and matrix. The interlaminar shear strengths of the composites were correlated with the acoustic emission results.

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Nondestructive Testing and Applications for Integrity Assessment of Power Plant Facilities by Acoustic Emission Technology - Part 1 : The Theory of Acoustic Emission Technology(I) - (발전설비 건전성평가를 위한 음향방출 비파괴검사 적용기술 - 제1편 : 음향방출 비파괴검사기술 이론(I) -)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.9 no.1
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    • pp.5-13
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    • 2005
  • Acoustic emission(AE) is defined as the transient elastic waves thar are generated by the rapid release of energy. The advantage of AE is that very early crack growth can be detected well before a highly stressed component may fail. At present, an exact diagnosis is the most reliable means for determining the soundness of structures during power plant operations. AE monitoring has been applied successfully in power plants to determine mechanical problems, pressure vessel integrity and external valves leaks, vacuum leaks, the onset of cavitation in pumps and valves, the presence of flow(or no flow) in piping and heat exchange equipment, etc. Acoustic emission(AE) technology has recently strengthened its application base, and practitioners' understanding of the technique's fundamentals. This paper introduces the methods of a survey and assessment on AE monitoring applications in nuclear, fossil and hydraulic power plant. The main objective of this paper was to obtain information on various applications of AE technology in power plant.

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Study on Evaluation of the Leak Rate for Steam Valve in Power Plant (발전용 증기밸브 누설량 평가에 관한 연구)

  • Lee, S.G.;Park, J.H.;Yoo, G.B.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.45-50
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    • 2007
  • Acoustic emission technology is applied to diagnosis the internal leak and operating conditions of the major valves at nuclear power plants. The purpose of this study is to verify availability of the acoustic emission as in-situ diagnosis method. In this study, acoustic emission tests are performed when the pressurized high temperature steam flowed through gate valve(1st stage reheater valve) and glove valve(main steam dump valve) on the normal size of 4 and 8". The valve internal leak diagnosis system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, signal level analysis and RMS(root mean square) analysis of acoustic signal emitted from the valve operating condition internal leak.

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Damage and fracture processes of concrete using acoustic emission parameters

  • Fan, Xiangqian;Hu, Shaowei;Lu, Jun
    • Computers and Concrete
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    • v.18 no.2
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    • pp.267-278
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    • 2016
  • In order to observe the internal damage of concrete in real time, we introduced acoustic emission nondestructive detecting technology into a series of fracture tests; the test results revealed the whole process that concrete undergoes when it sustains damage that leads to failure, according to the change rules of the acoustic emission parameters. The results showed that both the initiation and unstable loads can be accurately determined using the abrupt change of the acoustic emission rate curves and the turning point of the acoustic emission parameters' accumulative curves. The whole process, from damage to failure, includes five phases, beginning with damage, such as cracking, a stable crack growth process, a critical unstable stage, and unstable propagation. The brittle fracture characteristics of concrete change when steel bars are joined, because the steel bars and the concrete structure bond, which causes an increase in the acoustic emission signals within the fracture process of the reinforced concrete. The unstable propagation stage is also extended. Our research results provide a valid methodology and technical explanations, which can help researchers to monitor the cracking process of concrete structures, in real time, during actual projects.

A review of the application of acoustic emission technique in engineering

  • Gholizadeh, S.;Leman, Z.;Baharudin, B.T.H.T.
    • Structural Engineering and Mechanics
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    • v.54 no.6
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    • pp.1075-1095
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    • 2015
  • The use of acoustic emission (AE) technique for detecting and monitoring damages and the progress on damages in different structures is widely used and has earned a reputation as one of the most reliable and well-established technique in non-destructive testing (NDT). Acoustic Emission is a very efficient and effective technology used for fracture behavior and fatigue detection in metals, fiberglass, wood, composites, ceramics, concrete and plastics. It can also be used for detecting faults and pressure leaks in vessels, tanks, pipes, as well as for monitoring the progression of corrosion in welding. This paper reviews major research developments over the past few years in application of acoustic emission in numerous engineering fields, including manufacturing, civil, aerospace and material engineering.

Interfacial Properties and Microfailure Degradation Mechanisms of Bioabsorbable Composites for Implant Materials using Micromechanical Technique and Acoustic Emission (Micromechanical시험법과 Acoustic Emission을 이용한 Implant용 생흡수성 복합재료의 계면물성과 미세파괴 분해메카니즘)

  • Kim, Dae-Sik;Park, Joung-Man;Kim, Sung-Ryong
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.263-267
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    • 2001
  • The changes of interfacial properties and microfailure degradation mechanisms of bioabsorbable composites with hydrolysis were investigated using micromechanical test and acoustic emission (AE). As hydrolysis time increased, the tensile strength, the modulus and the elongation of PEA and bioactive glass fibers decreased, whereas those of chitosan fiber changed little. Interfacial shear strength (IFSS) of bioactive glass fiber/poly-L-lactide (PLLA) composite was significantly higher than that two other systems. The decreasing rate of IFSS was the fastest in bioactive glass fiber/PLLA composite, whereas that of chitosan fiber/PLLA composite was the slowest. With increasing hydrolysis time, distribution of AE amplitude was narrow, and AE energy decreased gradually.

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Detection of Main Spindle Bearing Defects in Machine Tool by Acoustic Emission Signal via Neural Network Methodology (AE 신호 및 신경회로망을 이용한 공작기계 주축용 베어링 결함검출)

  • 정의식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.46-53
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    • 1997
  • This paper presents a method of detection localized defects on tapered roller bearing in main spindle of machine tool system. The feature vectors, i.e. statistical parameters, in time-domain analysis technique have been calculated to extract useful features from acoustic emission signals. These feature vectors are used as the input feature of an neural network to classify and detect bearing defects. As a results, the detection of bearing defect conditions could be sucessfully performed by using an neural network with statistical parameters of acoustic emission signals.

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Study on correlation of acoustic emission and plastic strain based on coal-rock damage theory

  • Jin, Peijian;Wang, Enyuan;Song, Dazhao
    • Geomechanics and Engineering
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    • v.12 no.4
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    • pp.627-637
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    • 2017
  • The high positive correlation between plastic strain of loaded coal-rock and AE (acoustic emission) characteristic parameter was studied and proved through AE experiment during coal-rock uniaxial compression process. The results show that plastic strain in the whole process of uniaxial compression can be gained through the experiment. Moreover, coal-rock loaded process can be divided into four phases through analyzing the change of the plastic strain curve : pressure consolidation phase, apparent linear elastic phase, accelerated deformation phase, rupture and development phase, which corresponds to conventional elastic-plastic change law of loaded coal-rock. The theoretical curve of damage constitutive model is in high agreement with the experimental curve. So the damage evolution law of coal rock damage can be indicated by both acoustic emission and plastic strain. The results have great academic and realistic significance for further study of both AE signal characteristics during loaded coal-rock damaged process and the forecasting of coal-rock dynamic disasters.

Development of a Diagnostic Algorithm with Acoustic Emission Sensors and Neural networks for Check Valves

  • Seong, Seung-Hwan;Kim, Jung-Soo;Hur, Seop;Kim, Jung-Tak;Park, Won-Man
    • Nuclear Engineering and Technology
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    • v.36 no.6
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    • pp.540-548
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    • 2004
  • Check valve failure is one of the worst problems in nuclear power plants. Recently, many researches have been based on new technology using accelerometers and ultrasonic and magnetic flux detection have been carried out. Here, we have suggested a method that uses acoustic emission sensors for detecting the failures of check valves through measuring and analyzing backward leakage flow, a system that works without disassembling the check valve. For validating the suggested acoustic emission sensor methodology, we designed a hydraulic test loop with a check valve. We have assumed in this study that check valve failure is caused by disk wear or by the insertion of a foreign object. In addition, we have developed diagnostic algorithms by using a neural network model to identify the type and size of the failure in the check valve. Our results show that the proposed diagnostic algorithm with acoustic emission sensors is a good solution for identifying check valve failure without necessitating any disassembly work.