• Title/Summary/Keyword: Al-Mg alloy

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Effect of the Mg Content on the Solidification Cracking Susceptibility of the Al-Mg Alloy Laser Welds

  • Yoon, J.W.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.63-70
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    • 2001
  • The solidification cracking susceptibilities of Al-Mg alloy laser welds were assessed using self-restraint tapered specimen crack test. The dependence of cracking susceptibility of Al-Mg alloy laser welds on Mg contents was observed to be similar to that of arc welds in the same materials. The cracking susceptibility of Al-Mg alloy laser welds increased as Mg content increased up to 1.6-1.9 wt.% and then it decreased as Mg content increased further. The peak cracking susceptibility occurred at around 1.6 to 1.9 wt.% Mg for both autogenous and wire feed welds. It was also observed that the cracking susceptibility decreased as the grain size of Al-Mg alloy laser welds decreased, when Mg content was in the range higher than 1.9 wt.%.

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Effect of Fe, Mn Content on the Castability in Al-9wt%Si-Mg System Alloys for High Elongation (고신율 금형주조용 Al-9wt%Si-Mg계 합금의 주조특성에 미치는 Fe, Mn함량의 영향)

  • Kim, Heon-Joo;Jeong, Chang-Yeol
    • Journal of Korea Foundry Society
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    • v.33 no.6
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    • pp.233-241
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    • 2013
  • Effect of Fe and Mn contents on the castability of Al-9wt%Si-xMg-yFe-zMn alloy has been studied. The alloy was composed of ${\alpha}$-Al phase, Al+eutectic Si phase, ${\beta}$-Al5FeSi compound and chinese script ${\alpha}$-$Al_{15}(Mn,Fe)_3Si_2$ compound. ${\beta}$-$Al_5FeSi$ and ${\alpha}$-$Al_{15}(Mn,Fe)_3Si_2$ compounds assumed to effect the fluidity and shrinkage behaviors of the alloy during solidification due to the crystallization of ${\alpha}$-$Al_{15}(Fe,Mn)_3Si_2$ and ${\beta}$-$Al_5FeSi$ compounds above eutectic temperature. As Fe and Mn contents of Al-9wt%Si-0.3wt%Mg system alloy increased from 0.15wt% to 0.6wt% and from 0.3wt% to 0.7wt%, fluidity of the alloy decreased by 5.7% and 3.3%, respectively. And as Mg content of Al-9wt%Si-0.45wt%Fe-0.5wt%Mn system alloy increased from 0.3wt% to 0.4wt%, fluidity of the alloy decreased by 8.6%. When Fe content of the alloy increased from 0.15wt% to 0.6wt%, macro shrinkage ratio decreased from 6.1% to 4.1%, and micro shrinkage ratio increased from 0.04% to 0.24%. Similarly, Mn content of the alloy increased from 0.3wt% to 0.7wt%, macro shrinkage ratio decreased from 6.0% to 4.5% and micro shrinkage ratio increased from 0.12% to 0.18%. Judging from the castability of the alloy, Al-9wt%Si-0.3wt%Mg alloy with low content of Fe and Mn, 0.1wt% Fe and 0.3wt% Mn, is recommendable.

Optimum Fabrication Conditions and Reheating Characteristic of Semi-Solid Al-Zn-Mg-(Sc) Alloy by Inclined Cooling Plate (경사냉각판을 이용한 Al-Zn-Mg-(Sc) 반응고 합금 제조의 최적화 및 재가열 특성)

  • Kim, Tae-Hun;Shim, Sung-Yong;Park, Hyung-Won;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.29 no.5
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    • pp.213-219
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    • 2009
  • Optimum conditions for production of semi-solid Al-Zn-Mg alloy billets was carried out by the Taguchi design method. And, Al-Zn-Mg alloy billets contained Sc (free, 0.1 and 0.3 mass %) were fabricated at optimum conditions. Evolution of microstructure in semi-solid state was investigated through various liquid fractions, holding times and holding temperatures. The Al-Zn-Mg alloy billets reheated at $615^{\circ}C$ during 30min are grain growth and it was fractured due to increasing liquid fraction before quenching. And, during reheating up to $600^{\circ}C$, grain growth of Al-Zn-Mg alloy billets contained Sc (0.1 and 0.3 mass %) was not occurred in comparison with those of Al-Zn-Mg alloy without Sc. It was thought that $Al_3Sc$ phases have a pinning effect in grain boundary and Sc content of 0.1 mass% is able to inhibit grain growth effectively through reheating process.

High temperature deformation behavior of Sc and Misch metal added Al-Mg alloys (Sc과 Misch Metal을 첨가한 Al-Mg 합금의 고온 변형 거동)

  • Woo, K.D.;Rhy, Y.S.;Kim, S.W.;Kim, D.G.;Yang, C.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.1
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    • pp.23-28
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    • 2004
  • In this work, the effect of Sc and Mm(misch metal) on the high temperature behavior of Al-Mg alloys was observed. Hardness was increased due to appearance of fine $Al_3Sc$ precipitates. The elongation of Al-Mg-Sc alloy at high temperature was higher than that of Al-Mg-Sc-Mm alloy because Al-Mg-Sc alloy has finer grain sizes than Al-Mg-Sc-Mm alloy. The strain rate sensitivity factor, "m" of Al-Mg-Sc and Al-Mg-Sc-Mm at $475^{\circ}C$ and $1{\times}10^{-2}s^{-1}$ were 0.33 and 0.46, respectively. The activation energy of Al-Mg-Sc and Al-Mg-Sc-Mm alloy for superplastic deformation was 133KJ/mol and 103KJ/mol respectively. The elongation of Al-Mg-Sc alloy at high temperature was decreased by the addition of Mm, but the strength at high temperatures and low strain rate was improved.

Formation of $Al_2O_3$-Composites by the Melt Oxidation of an AlZnMg-alloy (AlZnMg-합금의 용융산화에 의한 $Al_2O_3$-복합재료의 형성)

  • 김일수;김상호;강정윤
    • Journal of the Korean Ceramic Society
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    • v.33 no.9
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    • pp.985-994
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    • 1996
  • The initiation and growth of $\alpha$-Al2O3/metal composites by the directed oxidation of molten commercial AlZnMg-alloy at 1223-1423K were investigated. Spontaneous bulk growth did not occur on the alloy alone. but the uniform initiation and growth of the composite were obtained by putting a thin layer of SiO2 particles on the surface of the alloy. Without SiO2 the external surface of the oxide layer was convered by MgO and MgAl2O4. But with the SiO2 reaction initiate the porous ZnO layers were found on the growth surface. The higher process temperature yielded a lower metal content. The oxidation product of $\alpha$-Al2O3 was found to be oriented with c-axis parallel to th growth direction. The growth rates increased with temperature and the apparent activation energy was 111.8 kJ/mol.

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Corrosion Behavior of Aluminium Coupled to a Sacrificial Anode in Seawater (희생양극 하에서 알루미늄의 해수 부식 거동)

  • Kim Jong-Soo;Kim Hee-San
    • Journal of the Korean institute of surface engineering
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    • v.39 no.1
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    • pp.25-34
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    • 2006
  • Al-Mg alloy, an open rack vaporizer(ORV) material was reported to be corroded in seawater environments though the ORV material was coupled to thermally sprayed Al-Zn alloy functioning a sacrificial anode. In addition, the corrosion behavior based on the calculated corrosion potential did not match the observed corrosion behavior. Hence, the goal of this study is to get better understanding on Al or Al-Mg alloy coupled to Al-Zn alloy and to provide the calculated corrosion potential representing the corrosion behavior of the ORV material by immersion test, electrochemical tests, and calculation of corrosion and galvanic potential. The corrosion potentials of Al and Al alloys also depended on alloying element as well as surface defects. The corrosion potentials of Al and Al-Mg alloy were changed with time. In the meantime, the corrosion potentials of Al-Zn alloys were not. The corrosion rates of Al-Zn alloys were exponentially increased with zinc contents. The phenomena were explained with the stability of passive film proved by passive current density depending on pH and confirmed by the model proposed by McCafferty. Dissimilar material crevice corrosion (DMCC) test shows that higher content of zinc caused Al-Mg alloy corroded more rapidly, which was due to the fact that higher corrosion rate of Al-Zn makes [$H^+$] and [$Cl^-$] more concentrated within pit solution to corrode Al-Mg alloy. Considering electrochemical reactions within pit as well as bulk in the calculation gives better prediction on the corrosion behavior of Al and Al-Mg alloy as well as the capability of Al-Zn alloy for corrosion protection.

Effects of Al Content on Microstructure and Hardness of Discontinuous Precipitates Formed by Isothermal Aging in Mg-Al Alloys (Mg-Al 합금에서 등온 시효로 생성된 불연속 석출물의 미세조직과 경도에 미치는 Al 함량의 영향)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.6
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    • pp.287-293
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    • 2021
  • This study was intended to investigate the influence of Al content on hardness and microstructural characteristics of discontinuous precipitates (DPs) formed by isothermal aging in Mg-8.7%Al and Mg-10%Al alloys. In order to obtain large amount of DPs in the microstructure, the alloy specimens were solution-treated at 688K for 24 h followed by water quenching, and then aged at 418K for 48h. The Mg-Al alloy with higher Al content was characterized by higher volume fraction of DPs at the same aging condition, lower interlamellar spacing of the DPs, thinner β phase layer and higher β phase content in the DPs. This is closely related to the higher velocity of discontinuous precipitation process resulting from the higher Al supersaturation in the α-(Mg) matrix. The Mg-10%Al alloy showed higher hardness of the DPs and greater difference in hardness between as-cast state and DPs than the Mg-8.7%Al alloy.

Effect of Pressure on Microstructures and Mechanical Properties in Al-5%Ni-5%Mg-(Mm) Alloy Manufactured by Direct Squeeze Casting (직접가압주조한 Al-5%Ni-5%Mg-(Mm)합금의 조직 및 기계적 성질에 미치는 가압력의 영향)

  • Woo, Kee-Do;Chung, Dong-Suk;Hwang, In-O;Kim, Sug-Won
    • Journal of Korea Foundry Society
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    • v.21 no.2
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    • pp.127-134
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    • 2001
  • Misch metal (rare earth element, Ce, La, Nd, Pr) which has large influence on high-temperature stability and toughness was added to the Al-5%Ni-5%Mg alloy, and squeeze casting was used for Al-5%Ni-5%Mg-(Mm) alloys. The effect of applied pressure and misch metal additions on mechanical properties in Al-5%Ni-5%Mg alloy by direct squeeze casting has been investigated. The applied pressure were 0 MPa(gravity casting), 25, 50 and 75 MPa. Squeeze-cast Al-5%Ni-5%Mg-(Mm) alloys had better mechanical properties than those of non-pressurized cast alloys because of the increased cooling rate by the application of pressure during solidification. By the addition of misch metal in Al-5%Ni-5%Mg alloy, better combination of strength and elongation was obtained. The addition of 0.3%Mm in Al-5%Ni-5%Mg alloy improved the heat resistant property due to the formation of fine eutectic phases.

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Solidification Cracking Susceptibility of Al-Mg-Si Alloy Laser Welds

  • Yoon, J.W.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.42-46
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    • 2002
  • The solidification cracking susceptibilities of Al-Mg-Si alloy laser welds were assessed using the self-restraint tapered specimen crack test. The cracking susceptibility of 6061 and 6082 Al-Mg-Si alloy laser welds was substantially reduced when the filler wire containing high Si such as Al-12 wt.% Si (4047A) was used. The amount of eutectic was observed to affect the solidification cracking of Al-Mg-Si alloy laser welds. Abundant eutectic seems to heal the cracking and reduces the cracking susceptibility, while an initial increase in eutectic liquid leads to the increased cracking tendency.

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RRA Treatment of Semi-Solid Al-Zn-Mg-Cu Al Alloy Fabricated by Cooling Plate (냉각판으로 제조된 Al-Zn-Mg-Cu계 반응고 알루미늄 합금의 RRA 처리)

  • Kim, Dae-Hwan;Shim, Sung-Yong;Kim, Young-Hwa;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.29 no.6
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    • pp.265-269
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    • 2009
  • The optimum RRA heat treating conditions and SCC (stress corrosion cracking) resistance of semi-solid Al-Zn-Mg-Cu alloy fabricated by inclined cooling plate were compared with those of conventional mould cast alloys. The non-stirring method characterized by using a cooling plate can effectively eliminate dendritic structure and form a fine globular semisolid microstructure in as-cast Al-Zn-Mg-Cu alloy and the SCC resistance of semi-solid Al-Zn-Mg-Cu alloy was higher than that of conventional mold cast alloy. Also, after retrogressed treatment at RRA heat treatment of semi-solid Al-Zn-Mg-Cu alloy, retrogressed treatment time has increased more than 10 minutes at $180^{\circ}C$ to recovery the T6 heat treatment strength.