• Title/Summary/Keyword: Aluminum Plate

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Study on the Dynamic Fracture of Rod Impacting on Plate at High Speed (판에 고속 충돌하는 봉의 동적 파괴에 관한 연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.108-112
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    • 2007
  • This study analyzes the dynamic fracture phenomenon that aluminum rod impacts aluminum plate or rigid plate and deforms. The value of von-Mises stress in the instance that aluminum rod deforms on rigid plate after contact becomes 1.3 times as large as that in the instance of contact. On the contrary, the value of von-Mises stress in the instance that aluminum rod goes through aluminum plate after contact becomes 0.7 times as small as that in the instance of contact. The value of internal energy in the instance that aluminum rod contacts aluminum plate becomes 2.3 times as large as that in the instance that aluminum rod contacts rigid plate. But the value of kinetic energy in the instance that aluminum rod contacts aluminum plate becomes 0.9 times as small as that in the instance that aluminum rod contacts rigid plate. The value of internal energy in the instance that aluminum rod goes through aluminum plate after contact becomes 0.7 times as small as that in the instance that aluminum rod impacts rigid plate and deforms. And the value of sliding energy in the instance that aluminum rod contacts aluminum plate becomes 0.2 times as small as that in the instance that aluminum rod contacts rigid plate. The value of total energy in case that aluminum rod impacts aluminum plate becomes 0.9 times as small as that in the case that aluminum rod impacts rigid plate.

An Optimal Design for Truss Core Unit of Railway Carbody of Aluminum Extrusion Plate (알루미늄 압출재를 사용한 철도차량차체의 단위 압출재 최적설계)

  • 장창두;하윤석;조영천;신광복
    • Journal of the Korean Society for Railway
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    • v.6 no.3
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    • pp.194-202
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    • 2003
  • To make railway carbody light in weight has advantages at some aspects of both manufacturing and maintenance. Recently, railway carbodys of steel structure have been lightened their weight by using aluminum extrusion plate. for the additional lightening of railway carbody, an optimal design which maintains proper strength and minimizes weight must be achieved. Optimization which is used with finite element analysis for aluminum extrusion plate has the disadvantage of consuming much time. In this paper, the method of equivalent material property which is available to FEA code is established using the method of equivalent stiffness. This method for plate is expanded into the method for railway carbody structure with plates and shells. An objective function is established for maximum stiffness of unit aluminum extrusion plate using established method of equivalent material property. We performed an multi-objective optimization using the penalty function method. As a result, recommendable shapes and sizes of unit extrusion plate for under-frame of high speed train is presented.

Thermal Analysis of a Battery Cooling System with Aluminum Cooling Plates for Hybrid Electric Vehicles and Electric Vehicles (알루미늄 냉각 판을 이용한 하이브리드/전기차용 배터리 냉각시스템의 수치적 연구)

  • Baek, Seungki;Park, Sungjin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.60-67
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    • 2014
  • The battery cells in lithium-ion battery pack assembled with high-capacity and high-power pouch cells, are commonly cooled with thin aluminum cooling plates in contact with the cells. For HEV/EV lithium-ion battery systems assembled with high-capacity, high-power pouch cells, the cells are commonly cooled with thin aluminum cooling plates in contact with the cells. Thin aluminum cooling plates are cooled by cold plate with coolant flow paths. In this study, the effect of the battery cooling system design including aluminum cooling plate thickness and various position of cold plate on the cooling performance are investigated by using finite element methods (FEM). Optimal cooling plate and cold plate design are proposed for improving the uniformity in temperature distributions as well as lowering average temperature for the cells with large capacities based on the simulation results.

A Study on Evaluation of Residual Stresses for Rolled Aluminum Plate Using the Critically Refracted Longitudinal(LCR) Wave (LCR 파를 이용한 압연 알루미늄판의 잔류응력 평가에 관한 연구)

  • 김선진;전창환
    • Journal of Ocean Engineering and Technology
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    • v.15 no.3
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    • pp.81-86
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    • 2001
  • Ultrasonic travel-times obtained with the LCR ultrasonic technique have shown an ability to distinguish among three aluminum plates. The 244$\times$150mm thick, but differ in heat treatment. One is fully annealed, the second is quenched and then tempered, and the third is heat-treated to T651 plate, as received plate. Travel-times were obtained at four locations on each side of all plates. The data for both sides of each plate clearly are in very close agreement except location 1 of each plate. In order to show travel-time variation throughout the plate areas, the average travel-time for both sides of each plate were calculated. For Plate 1, the travel-time data were the highest and the data of Plate, the travel-time data were the highest and the data of Plate 2 were upper than Plate 3. Finally, the residual stresses for each plate were measured by X-ray diffraction method. The results showed a good relation. These preliminary results indicate that the LCR Ultrasonic Technique may be not only further developed for use in quality control in the manufacture of rolled aluminum plates but also industry.

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Fabrication of Nanometer-sized Pattern on PMMA Plate Using AAO Membrane As a Template for Nano Imprint Lithography (AAO 나노기공을 나노 임프린트 리소그래피의 형틀로 이용한 PMMA 나노패턴 형성 기술)

  • Lee, Byoung-Wook;Hong, Chin-Soo;Kim, Chang-Kyo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.5
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    • pp.420-425
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    • 2008
  • PMMA light guiding plate with nano-sized pattern was fabricated using anodized aluminum oxide membrane as a template for nano imprint lithography. Nano-sized pore arrays were prepared by the self-organization processes of the anodic oxidation using the aluminum plate with 99.999% purity. Since the aluminum plate has a rough surface, the aluminum plate with thickness of 1mm was anodized after the pre-treatments of chemical polishing, and electrochemical polishing. The surface morphology of the alumina obtained by the first anodization process was controlled by the concentration of electrochemical solution during the first anodization. The surface morphology of the alumina was also changed according to temperature of the solution during chemical polishing performed after first anodization. The pore widening process was employed for obtaining the one-channel with flat surface and height of the channel because the pores of the alumina membrane prepared by the fixed voltage method shows the structure of two-channel with rough surface. It is shown from SPM results that the nano-sized pattern on PMMA light guiding plate fabricated by nano imprint lithography method was well transferred from that of anodized aluminum oxide template.

Effects of Stainless Steel Plate-Patterns on the Thermal Distortion and Surface Temperature of Aluminum Frypan (알루미늄 프라이팬에 부착된 스텐리스판의 패턴이 열 변형 및 표면온도에 미치는 영향)

  • Moon, Sungmo;Yoon, Myungsik
    • Journal of the Korean institute of surface engineering
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    • v.53 no.5
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    • pp.227-231
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    • 2020
  • This article investigated the effects of stainless steel plate-patterns bonded to aluminum frypan on the thermal distortion and surface temperature of the frypan during gas or induction heating. Two different stainless steel plate-patterns were employed: type A contains only circular holes and type B has not only circular holes but also vacant spaces of 0.5 mm thick and 40 mm long straight line crossing 60 mm long curved line. The bottom of the frypan was distorted during heating when type A stainless steel plate-bonded frypan while no significant thermal distortion was observed for type B stainless steel plate-bonded frypan during heating. Temperature of the frypan surface showed the same trend during gas heating, irrespective of stainless steel plate-patterns. During induction heating, however, the frypan with type B stainless steel plate-pattern showed lower surface temperature than the frypan with type A stainless steel plate-pattern. It is concluded that Type B stainless steel plate-pattern with circular holes and vacant spaces of lines is very effective for minimizing a thermal distortion and lowering the surface temperature of an aluminum frypan during induction heating.

Dynamic Characteristics Measurement of Micro Mirror for Image Display (화상처리용 마이크로 미러의 동특성 측정기술)

  • 이은호;김규로
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.371-376
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    • 1997
  • A 100*100.mu.m$^{2}$ aluminum micro mirror is designed and fabricated using a thick photoresist as a sacrificial layer andas a mold for nickel electroplating. The micro mirror is composed of aluminum mirror plate, two nickel support posts, two aluminum hinges, two address eletrodes, and two landing electrodes. The aluminum mirror plate,which is supported by two nickel support posts, is overhung about 10.mu.m from the silicon substrate. THe aluminum mirror plate is actuated like a seesaw by electrostatic force generated by electic potential difference applied between the mirror plate and the address electrode. This paper presents some methods to measure the optical and the dynamic characteristics of the fabricated micro mirror.

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Synthesis of PMMA Plate with Nano-Sized Pattern on Anodized Aluminum Oxide Template (AAO 나노기공을 형틀로 이용한 PMMA 나노패턴 형성 기술)

  • Lee, B.W.;Lee, K.W.;Lee, C.H.;Lee, T.S.;Hong, C.;Chung, Jae-Hoon;Kim, C.K.;Lee, J.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.382-383
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    • 2007
  • PMMA plate with nano-sized pattern was synthesized on anodized aluminum oxide template by bluk polymerization method. Anodized aluminum oxide was used as a template to synthesize the PMMA plate with nano-sized pattern. The polymerization of MMA was performed at $75-79^{\circ}C$. It is verified from SPM results that the nano-sized pattern on synthesized PMMA plate was well transferred from that of anodized aluminum oxide template.

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An Experiment on Heat Dissipation from Aluminum foam Heat Sinks in an Air Multi-Jet Impingement (다중 충돌 공기제트에서 발포 알루미늄 방열기의 방열 특성 실험)

  • Lee, Myeong-Ho;Kim, Seo-Yeong;Lee, Gwan-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1115-1122
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    • 2002
  • The present experiment investigates the effects of pore density f of aluminum foam heat sinks, the jet-to-jet spacing X and the nozzle plate-to-target surface spacing H of 3$\times$3 square impinging arrays on the averaged Nusselt number. The performance of the aluminum foam heat sinks and the rectangular plate heat sink is evaluated in terms of the enhancement factor. /equation omitted/. The multiple impinging jet with X/d=4.0 displays higher Nusselt numbers than single impinging jet for 12.0$\leq$H/d$\leq$20.0. With the variation of the jet-to-jet spacing, the aluminum foam heat sink of 10 PPI show higher Nusselt numbers than the 20 and 40 PPI aluminum foam heat sinks. Further, the 10 PPI aluminum foam heat sink demonstrates 26% higher enhancement factor than the rectangular plate heat sink in the range of 7000$\leq$Re$\leq$11000.

Structural Analysis of the Aluminum Extrusion Plate with Truss-Core (트러스 코어 헝상을 갖는 알루미늄 압출재의 구조 해석)

  • 장창두;이병삼;하윤석;김호경;송하철;문형석
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.133-140
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    • 2003
  • The sandwich plate has been widely used as an efficient structural member because it has high strength-to-weight and high stiffness-to-weight ratios. To properly design the aluminum extrusion plate , it is necessary to analyze structural behaviors of the extrusions, however, the aluminum extrusions have been rarely studied until now. In the optimization process through numerous iterative calculations, finite element analysis of the sandwich plate with hollow core section requires a considerable amount of computation time and cost. In this paper, the aluminum extrusion plate with truss-core is transformed into an equivalent homogeneous orthotropic plate with appropriate elastic constants. The procedure to evaluate accurate equivalent elastic constants is also established. Using these elastic constants, simple theoretical formulas of the stresses and deflection are proposed in case of the simply-supported orthotropic thick plate under uniform pressure. Through the comparison with the results by commercial FEM code(ANSYS), it is verified that the proposed simpified formula has a good efficiency and accuracy.