• Title/Summary/Keyword: Anvil

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Minimization of Crop Length by Sizing Press in Hot Rolling Mill (열간 조압연 공정에서 2단 사이징 프레스에 의한 크롭 최소화)

  • Heo, S.J.;Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.619-626
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    • 2008
  • In this study, design methodology to determine optimal shape of the anvil in sizing press process has been proposed to minimize crop length of the AISI 1010 slab in horizontal rolling after width reduction. Shape of anvil were selected to 12 cases by design of experiment, and the dog-bone shapes and the crop length were determined by FE-analysis. Also, the anvil shape, which has minimum crop length, were determined by artificial neural network(ANN). As a result of FE-analysis, it can be seen that the crop length was increased with increasing center thickness in the dog-bone shape after width reduction. The anvil shape which has minimum crop length, was estimated to ${\theta}_{1}=21^{\circ}{\theta}_{2}=14^{\circ}$ by FE-analysis and ANN.

Design of the Anvil Shape in Sizing Press for Decrease of the Defect Generated Width Reduction (사이징 프레스에서 폭 압하 공정중 결함 저감을 위한 엔빌의 형상설계)

  • Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.52-58
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    • 2009
  • Generally, a vertical rolling process is used to achieve extensive width reduction in hot strip mill. However, it is impossible to avoid the defects such as dog-bone and edge-seam defect. The sizing press process has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior of slab in the sizing press process is more favorable than that in conventional vertical rolling edger. The FE-simulation is applied to predict the deformation behavior of the slab. In this paper, the several causes of the asymmetrical deformation are mentioned for the purpose of understanding of the anvil shape. Load, dog-bone and edge-seam defect are discussed in width sizing process considering the anvil shape. And to reduce the problems generated at rougher mill just after sizing press, these are studied in this paper. The deformation behavior of slabs and optimum anvil shape are obtained by rigid-plastic finite element analyses and neural network.

FEM Analysis of Void Closure Behavior during Open Die Forging of Rectangular Billets (사각 빌렛 자유단조시 내부기공폐쇄거동 유한요소해석)

  • 천명식;류종수;문영훈
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.148-153
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    • 2004
  • Finite element analysis of open die forging process to make rectangular billet has been performed in this study. Three dimensional rigid-plastic finite element method was used to analyze the effects of process variables, forging pass design and die configurations on the void closure phenomena to maximize the internal deformation for better structural homogeneity and center-line consolidation of the rectangular billet. The effect of anvil width ratio, anvil pitch, anvil shape and number of pass has been estimated by the degree of void closure ratio. Although it is difficult to optimize process parameters in the operational environments, favourable process conditions are suggested for better product quality.

Phase Transition Study on Graphite at Room Temperature (고압하에서 방사광을 이용한 흑연에 대한 연구)

  • Kim, Young-Ho;Na, Ki-Chang
    • The Journal of the Petrological Society of Korea
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    • v.6 no.2
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    • pp.88-95
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    • 1997
  • High pressure X-ray diffraction study was carried out on a polycrystalline graphite to investigate the phase transition(s) at room temperature. Energy dispersive X-ray diffraction method was employed using a Mao-Bell type diamond anvil cell with an Wiggler synchrotron Radiation at the National Synchrotron Light Source. Sodium chloride power was used as the internal pressure sensor for the high pressure determinations as well as the pressure medium for quasihydrostatic pressure environment. Graphite transforms into a hexagonal didose not agree with the previously reported observations and this phase persists when pressure is released down to 0.1 MPa. This result dose not agree with the previously reported observations and this discrepancy would be due to the kinetics in phase transition as well as the uniaxially oriented pressure field in the diamond anvil cell.

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High Pressure Vibrational Study of $C_{70}$ Using Diamond Anvil Cell

  • Ahn, Hang-Sun;Jeon, Seung-Joon
    • The Korean Journal of Ceramics
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    • v.3 no.2
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    • pp.82-87
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    • 1997
  • High pressure FTIR and Raman spectra of soild $C_{70}$ were measured at pressure up to 11 GPa and room temperature. The slope (dv/dp) of the frequency-pressure plots for several IR and Raman mode changed around 1.5 GPa, where a solid-solid transition might occur. In IR study, we can observe new mode appeared around 777$cm^{-1}$1 above 5.5 GPa which might indicate another solid-solid transition. Our study showed that this transition might be irreversible.

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Design of the anvil shape in sizing press for decrease of the defect generated width reduction (사이징 프레스에서 폭 압하 공정중 결함 감소를 위한 엔빌의 형상설계)

  • Lee S.H.;Kim D.H.;Byon S.M.;Park H.D.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.437-438
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    • 2006
  • Generally, the vertical roll process is used to achieve extensive width reduction in hot strip mill. However, it is difficult to avoid the defects such as dog-bone and seam-defect. The sizing press has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger. The objective of this study is to determine the optimal anvil shape parameters in the sizing press with two-step die from the viewpoint of edge-seam length. In general, the edge-seam defect occurs parallel to the rolling direction at both edges in horizontal rolling process after sizing press. The optimal combination of the parameters is determined by FE-simulation and Artificial Neural Network (ANN). The slab deformation in sizing press with convex anvil is analyzed by FE-simulation. The most suitable profile of the anvil is also discussed fur the improvement of trimming loss because of the side seam defect by FE-simulation and ANN.

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A Novel Technique of Hand-Sewn Purse-String Suturing by Double Ligation Method (DLM) for Intracorporeal Circular Esophagojejunostomy

  • Takayama, Yuichi;Kaneoka, Yuji;Maeda, Atsuyuki;Fukami, Yasuyuki;Takahashi, Takamasa;Uji, Masahito
    • Journal of Gastric Cancer
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    • v.19 no.3
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    • pp.290-300
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    • 2019
  • Purpose: The optimal method for intracorporeal esophagojejunostomy remains unclear because a purse-string suture for fixing the anvil into the esophagus is difficult to perform with a laparoscopic approach. Therefore, this study aimed to evaluate our novel technique to fix the anvil into the esophagus. Materials and Methods: This retrospective study included 202 patients who were treated at our institution with an intracorporeal circular esophagojejunostomy in a laparoscopy-assisted total gastrectomy with a Roux-en-Y reconstruction (166 cases) or a laparoscopy-assisted proximal gastrectomy with jejunal interposition (36 cases). After incising 3/4 of the esophageal wall, a hand-sewn purse-string suture was placed on the esophagus. Next, the anvil head of a circular stapler was introduced into the esophagus. Finally, the circular esophagojejunostomy was performed laparoscopically. The clinical characteristics and surgical outcomes were evaluated and compared with those of other methods. Results: The average operation time was 200.3 minutes. The average hand-sewn purse-string suturing time was 6.4 minutes. The overall incidence of postoperative complications (Clavien-Dindo classification grade ${\geq}II$) was 26%. The number of patients with an anastomotic leakage and stenosis at the esophagojejunostomy site were 4 (2.0%) and 12 (6.0%), respectively. All patients with stenosis were successfully treated by endoscopic balloon dilatation. There was no mortality. Regarding the materials and devices for anvil fixation, only 1 absorbable thread was needed. Conclusions: Our procedure for hand-sewn purse-string suturing with the double ligation method is simple and safe.

Effect of Al Content on Phase Transformation of Rapidly Solidified Binary Ti-Al Alloys

  • Oh, Chang-Sup;Kim, Sang-Wook;Han, Chang-Suk
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.8-11
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    • 2017
  • Binary Ti-Al alloys containing 50 to 60 atomic percent aluminum are rapidly solidified by hammer anvil method under an argon atmosphere. Constituent phases in each alloy are identified by X-ray diffractometry and microstructures of the alloys are investigated using a transmission electron microscope. In alloys with aluminum content between 50 and 54 percent, a second phase exists besides TiAl(${\gamma}$); this second phase is identified as $Ti_3Al$(${\alpha}2$). The ${\alpha}2$ phase is observed in two types of morphology. One is as fine lamellar alternating with ${\gamma}$ and the other is as a particle. It is concluded that the existence of a metastable phase with the morphologies stated above should arise from a higher quenching rate attained by the hammer anvil method as compared to the conventional roll or splat-quench method. Implications of the above observation are discussed with respect to the phase relations in the Ti-Al binary system; these implications are still controversial in many respects.