• Computers and Concrete
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• v.8 no.6
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• pp.617-629
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• 2011

In this investigation, reservoir sediment and municipal sewage sludge were sintered to form the artificial lightweight aggregates. The sintered aggregates were compared with the commercialized lightweight aggregates to in terms of potential alkali-silica reactivity and chemical stability based on analyses of their physical and chemical properties, leaching of heavy metal, alkali-silica reactivity, crystal phase species and microstructure. Experimental results demonstrated that the degree of sintering of an aggregate affected the chemical resistance more strongly than did its chemical composition. According to ASTM C289-94, all potential alkali-silica reactivity of artificial lightweight aggregates were in the harmless zone, while the potential reactivity of artificial lightweight aggregates made from reservoir sediment and municipal sewage sludge were much lower than those of traditional lightweight aggregates.

• Journal of the Korean Ceramic Society
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• v.53 no.2
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• pp.241-245
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• 2016

The purpose of this study was to investigate the bloating mechanism of artificial lightweight aggregates with different sizes (ESA, effective surface area). Aggregates were produced using hard clay, stone sludge, and a bloating agent in order to observe the effect of the gradation of the artificial lightweight aggregates. Kerosene and amorphous carbon were used as bloating agent. The particle size of the produced aggregate ranged from 3 mm to 9 mm. With regard to the amount of bloating agent to be used, 2 ~ 6 parts by weight were used. The specific gravity, absorption rate, and the type of aggregates produced by rapid sintering at $1075{\sim}1200^{\circ}C$ were determined. Microstructures were observed. When ESA had a value of 1 or below, kerosene, which has a high burning rate, was found to be advantageous for use as a bloating agent. When ESA had a value of 1 or above, carbon, which has a relatively low burning rate was found to be an advantageous bloating agent. It is thought that kerosene is more advantageous, as ESA decreases, for the production of aggregates having low water absorption rate.

• Journal of the Korean Ceramic Society
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• v.47 no.5
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• pp.445-449
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• 2010

The purpose of this study is to improve recycling rate of the waste glasses by investigating bloating mechanism. In this study, we use waste glass(W/G) and hard clay(H/C) as raw materials. The artificial lightweight aggregates were formed by plastic forming($\phi$=10 mm) and sintered by fast firing method at different temperatures(between 700 and $1250^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of W/G-H/C contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of W/G 60 wt%. From the microstructure images, we considered the artificial lightweight aggregates content of W/ G over 60wt% are distributed numerous micro-pores by organic oxidation without Black Core and the artificial lightweight aggregates of W/G below 60 wt% are distributed macro-pores with Black Core.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2008.11a
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• pp.73-77
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• 2008

Structural lightweight concrete will reduced total loads of supporting sections and foundations in archtectural and civil structures. So, the lightweight concrete can be used widely for various purpose in the archtectural and civil structures. This paper were examined the influence of the mixing factor on the fresh and hardened properties of lightweight concrete that are used 2types of the differences properties of lightweight aggregates. According to types of lightweight aggregates, the case of synthetic lightweight aggregate are have need higher s/a; 2~4% on mixing proportion. Lightweight concrete was somewhat exhibit lower compressive strength than ordinary concrete. However it was not showed a marked difference. According to types of lightweight aggregates, the case of synthetic the lightweight aggregate are highest performance in fresh and hardened concrete.

• Advances in concrete construction
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• v.9 no.2
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• pp.183-193
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• 2020

The present investigation is to identify an optimum mix combination amongst 28 different types of artificial lightweight aggregates by pelletization method with aggregate properties. Artificial aggregates with different combinations were manufactured from fly ash, cement, hydrated lime, ground granulated blast furnace slag (GGBFS), silica fume, metakaolin, sodium bentonite and calcium bentonite, at a standard 17 minutes pelletization time, with 28% of water content on a weight basis. Further, the artificial aggregates were air-dried for 24 hours, followed by hardening through the cold-bonding (water curing) process for 28 days and then testing with different physical and mechanical properties. The results found the lowest impact strength value of 16.5% with a cement-hydrated lime (FCH) mix combination. Moreover, the lowest water absorption of 16.5% and highest individual pellet crushing strength of 36.7 MPa for 12 mm aggregate with a hydrated lime-GGBFS (FHG) mix combination. The results, attained from different binder materials, could be helpful for manufacturing high strength artificial aggregates.

• Computers and Concrete
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• v.26 no.4
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• pp.327-342
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• 2020

The objective of this study is to manufacture environmentally-friendly synthetic lightweight aggregates that may be used in the structural lightweight concrete production. The cold-bonding pelletization process has been used in the agglomeration of the pozzolanic materials to achieve these synthetic lightweight aggregates. In this context, it was aimed to recycle the waste fly ash by employing it in the manufacturing process as the major cementitious component. According to the well-known facts reported in the literature, it is stated that the main disadvantage of the synthetic lightweight aggregate produced by applying the cold-bonding pelletization technique to the pozzolanic materials is that it has a lower strength in comparison with the natural aggregate. Therefore, in this study, the metakaolin made of high purity kaolin and calcined kaolin obtained from impure kaolin have been employed at particular contents in the synthetic lightweight aggregate manufacturing as a cementitious material to enhance the particle crushing strength. Additionally, to propose a curing condition for practical attempts, different curing conditions were designated and their influences on the characteristics of the synthetic lightweight aggregates were investigated. Three substantial features of the aggregates, specific gravity, water absorption capacity, and particle crushing strength, were measured at the end of 28-day adopted curing conditions. Observed that the incorporation of thermally treated kaolin significantly influenced the crushing strength and water absorption of the aggregates. The statistical evaluation indicated that the investigated properties of the synthetic lightweight aggregate were affected by the thermally treated kaolin content more than the kaoline type and curing regime. Utilizing the thermally treated kaolin in the synthetic aggregate manufacturing lead to a more than 40% increase in the crushing strength of the pellets in all curing regimes. Moreover, two numerical formulations having high estimation capacity have been developed to predict the crushing strength of such types of aggregates by using soft-computing techniques: gene expression programming and artificial neural networks. The R-squared values, indicating the estimation performance of the models, of approximately 0.97 and 0.98 were achieved for the numerical formulations generated by using gene expression programming and artificial neural networks techniques, respectively.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.18 no.3
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• pp.125-130
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• 2008

If the properties of artificial lightweight aggregates produced by rotary kiln can be predicted by using a simulator equipped with a small electric furnace and a specially designed device for specimen movement, large amount of raw materials and plenty of test time can be saved to produce test products of lightweight aggregates. In this study a simulator for the accurate prediction of the artificial lightweight aggregates produced by rotary kiln was assembled by our own design and the properties of lightweight aggregates produced by both the simulator and rotary kiln were compared to speculate its usefulness. The average diameter of aggregates was 8 mm and atmosphere in the furnace was controlled by the amount of carbon powders. Specific gravity, absorption rate (%), black-core area in the cross-sectional view of both aggregates were measured and compared. Unlike oxydizing atmosphere, both specific gravity and absorption rate of the aggregates sintered at reducing atmosphere were increased with increasing carbon addition. It is concluded that the sintering atmosphere was the closest to that of the rotary kiln when the carbon addition was 0.7 g to make a reducing atmosphere in the furnace and the properties of both agreggates was also similar to each other.

• Computers and Concrete
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• v.13 no.1
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• pp.83-96
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• 2014

Accumulated annual reservoir sedimentation in Taiwan was 14.6 million m3 in 2010, seriously endangering reservoir safety and the water supply. In addition, the sintering temperature of reservoir-sediment aggregates (RSAs) is very high, and very energy consuming consequently. Therefore, to explore the effects of admixtures on sintering behavior and performance of the aggregates, two different admixtures are blended, waste-glass and municipal sewage sludge, into reservoir sediment to make artificial aggregates. Experimental results show that the lightweight characteristics of waste-glass/reservoir-sediment aggregates (WGRSAs) are more significant than those of sewage sludge/reservoir-sediment aggregates (SSRSAs). Moreover, as sintering temperature increases, the specific gravity of WGRSAs drops more apparently. The optimum sintering temperature of pure reservoir-sediment aggregates (PRSAs), SSRSAs, and WGRSAs was $1150^{\circ}C$, $1100^{\circ}C$, and $1050^{\circ}C$, respectively. The PRSAs are normal weight with better strength; the WGRSAs are lightweight and energy-saving; and the SSRSAs are lightweight with normal strength.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.22 no.3
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• pp.158-163
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• 2012

The purpose of this study is to improve recycling rate of the coal reject ash by investigating bloating mechanism for artificial lightweight aggregate of reject ash. In this study, we use reject ash (R/A) and dredged soil (D/S) as raw materials. The artificial lightweight aggregates were formed by plastic forming (${\phi}$ = 10 mm) and sintered by temperature raising method at different temperatures (between 1200 and $1275^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of R/A-D/S contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of R/A 80 wt.%. From the microstructure images, we considered the artificial lightweight aggregates content of R/A over 80 wt.% are distributed numerous uniform micro-pores by vitrification without Black Core and the artificial lightweight aggregates of R/A below 80wt.% are distributed macro-pores with Black Core.

• Journal of the Korean Ceramic Society
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• v.45 no.11
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• pp.750-754
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• 2008

The artificial aggregates with dense surface layer (shell) was fabricated and the dependence of water emission rate upon the shell structures was studied. The EAF dust containing many flux components and waste white clay with ignition loss of above 48% were used as for liquid phase and gas forming agents during a sintering process respectively. In addition, the shell structure was modified with various processes and the modification effect on water emission rate was analyzed. The pores under $10{\mu}m$ were found in the sintered artificial light aggregates and disappeared by incorporating to a bigger pore during re-sintering. The water emission rate in an initial step depended on a void content of aggregates filled in a bottle rather than a shell structure. But, after 7 days where the water emission of the aggregate with a shell is above 40%, the shell of aggregates suppressed the water emission. The core of aggregates was exposed and most shell was lost when crushed to smaller size so, the ability for suppressing water emission of the crushed aggregates decreased. The activation energy for the water emission was $3.46{\pm}0.25{\times}10^{-1}$J/mol for the most specimens showing that the activation energy is irrelevant to the pore size distribution and shell structure.