• Journal of the Semiconductor & Display Technology
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• v.18 no.1
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• pp.112-116
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• 2019

This study was carried out by structural analysis using finite element method for designing high rigidity structure of multi - functional automatic lathe bed. As a result of comparison, it was confirmed that the weight was designed to be higher than the maximum deformation amount. The shape and dimensions of the main pillars and walls of the bed were changed to derive the most suitable design for the multifunction automatic lathe bed. A model of structural design was derived with the goal of minimizing the maximum deformation amount of $20{\mu}m$ or less and the weight of the bed. As a result of applying the derived design improvement proposal to the multifunctional automatic lathe bed, 57.4% weight reduction and maximum principal stress decreased by 45.0% than the initial design model. It is expected that the optimum design that meets these design conditions will reduce the weight of the structure as well as improve the safety of the structure and reduce the machining error in the operation of the machine tool.

• Journal of the Semiconductor & Display Technology
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• v.15 no.1
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• pp.36-40
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• 2016

This paper is about the analysis on the vibration characteristic of tooling units on the precision automatic lathe. The vibration characteristic of the machine tool is emphasized in accordance with the high precision of the various industries Including the various semiconductor devices and components sector. In this paper, the vibration analysis was performed in designed tooling units of precision automatic lathe. Through the analysis, it is calculated that the frequency of distribution in certain areas by review the resonant frequency and the amount of deformation. And designed model was verified to be a stable structure.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.5
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• pp.66-73
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• 2019

In this paper, we design a new automatic workpiece loading system for the loading and unloading of a workpiece for a CNC lathe. Conventional workpiece loading systems are bulky and require a large area when installed around a shelf. Therefore, an automatic loading system with small horizontal and vertical dimensions and a large loading capacity was designed. Structural analysis of the system was then carried out to assess the displacement and safety of the main components. Following this, the automatic loading system was manufactured according to the structural analysis results and conceptual design, and experiments characterizing the performance of the system were conducted. As a result, the automatic loading system was found to operate accurately and safely, meaning it can be used to load and unload workpieces for a CNC lathe.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.11
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• pp.47-54
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• 1999

Tool wear is one of major causes occurring defectives in NC machining. In this paper we developed an automatic tool compensation system for the NC lathe machining. The system compensates machining error without any help of operators whenever the specification of a part is out of a tolerance. The configuration of the automatic compensation system consists of a NC lathe, an autoloader, a sensor, and a PLC. The system is operated as follows. A workpiece loaded by the autoloader is machining on the NC lathe. Once the workpiece is machined to be turned to a part, it is moved onto the sensor to be measured. If the sensor detects a part out of tolerance, a tool compensation is made in the NC controller. The system gives a help in increasing the productivity by reducing occurrence of defective parts as well as by eliminating time for the tool compensation. Besides the productivity increase, the system calculates cumulative usage time of the tool and notices the tool replace time to a worker by an alarm signal. A case is introduced to show that the system can be applied effectively in a shop.

• Journal of the Semiconductor & Display Technology
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• v.16 no.2
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• pp.32-38
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• 2017

This paper is about the analysis on the vibration characteristic of tooling units on the precision bed in high-speed automatic lathe for precision machining. An automatic lathe operating at about 25,000 RPM is a critical factor in the self-weight stress and deformation of the bed. Especially, the resonance frequency should be grasped in advance to prevent abnormal vibration that may occur during processing. If the wrong bed is used, the resonant frequency can have a fatal influence on the precision machining and increase the defective rate of precision machined parts such as semiconductor parts. In this paper, vibration characteristics were evaluated through static load and resonance frequency analysis of automatic lathe bed. As a result, the maximum stress was 0.14MPa, the maximum deformation amount was $17.9{\mu}m$, and the natural frequency was 364.72Hz. The resonance frequency was calculated as 718Hz, and the stability was confirmed by being in the range of 400Hz or more, which is the processing condition.

• Journal of the Semiconductor & Display Technology
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• v.17 no.1
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• pp.66-70
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• 2018

This paper is about the analysis on the vibration characteristic of tooling units on the precision bed in turning and hobbing automatic lathe for precision machining. An automatic lathe operating at about 12,000 RPM is a critical factor in the self-weight stress and deformation of the bed. Especially, the resonance frequency should be grasped in advance to prevent abnormal vibration that may occur during processing. If the wrong bed is used, the resonant frequency can have a fatal influence on the precision machining and increase the defective rate of precision machined parts such as semiconductor parts. In this paper, vibration characteristics were evaluated through static load and resonance frequency analysis of automatic lathe bed. As a result, the maximum stress was 14.52 MPa, the maximum deformation amount was $12.15{\mu}m$, and the natural frequency was 189.43 Hz. The resonance frequency was calculated as 500 Hz, and the stability was confirmed by being in the range of 200 Hz or more, which is the processing condition.

• 제어로봇시스템학회:학술대회논문집
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• 1986.10a
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• pp.414-418
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• 1986

Although the use of NC machine is increasing in modern industry, unfamiliarities of the NC program syntax do not allow us to program it easily. So, automatic programming systems, such as APT, COMPACT, CL, were developed to help the uninitiated to write NC program easily. In this research, Korean Automatic Programming System for 2-axis NC lathe is developed, by which NC program is easily programmed using Korean letters. In addition, Graphic Debugger for 2-axis NC lathe is developed for debugging the NC program error and animating the cutting process. The above systems are run on the IBM-PC/XT.

• Journal of the Korea Convergence Society
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• v.9 no.5
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• pp.145-150
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• 2018

In the machine tool spindle, various tasks ranging from roughing to finishing must be possible, and the functions of constant speed movement or rotation positioning must be performed. Therefore, there are many variables to be considered in the spindle design. The Swiss Turn Type spindle automatic lathe is a good machine tool for working pins with thinner shafts than a fixed automatic lathe. The Swiss Turn Type spindle is mainly used for precision machining of small products, so the machining precision should be high. The maximum outer diameter limit shall be Ø32 and the inner diameter limit shall be Ø6. In this study, the static and dynamic characteristics of the SCM440 material used in the spindle type automatic lathe were analyzed by applying it to the Swiss turn type spindle automatic lathe. Numerical analysis was used to obtain optimal design technique with high speed and high accuracy considering the factors affecting the static and dynamic characteristics of the spindle.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.349-350
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• 2008

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.2
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• pp.53-58
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• 2003

It is very important to measure linear cycle plane positioning accuracy of NC lathe as it effects all other parts of machines machined by them in industries. If the plane positioning accuracy of NC lathe is bad, the dimension accuracy and the change-ability of works will be bad in the assembly of machine parts. In this paper, computer software systems are organized to measure linear cycle plane positioning displacement of ATC(Automatic tool changer) on zx plane of NC lathe using two linear scales. And each sets of error data obtained from the test is descriptions to plots and the results of linear cycle plane positioning errors are expressed as nutriments by computer treatment.