• Title/Summary/Keyword: Automatic X-Ray inspection

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A new X-ray cross-sectional image system for solder joint inspection of double-sided PCB (양면 PCB의 납땜부 검사를 위한 새로운 X선 단층영상 시스템)

  • 강성택;정재훈;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.117-120
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    • 1996
  • In this paper, a new approach to acquire the cross-sentional image for automatic solder joint inspection of double-sided PCB using X-ray source is presented. We designed the apparatus with fixed X-ray source to realize the cross-sectional image by tunning object and detector synchronously. The cross-sectional images are captured at several view angle of X-ray source, the geometric image distortions caused by view angle and the shape of image intensifier are compensated. The precision variation of cross-sectional image by the change of view angle was investigated. Also we acquired the cross-sectional image to the solder joint of double-sided PCB and reconstructed the shape of solder joint.

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Shape Reconstruction of Solder Joints on PCB using Iterative Reconstruction Technique (반복복원 기법을 이용한 전자회로기판의 납땜부 형상 복원)

  • 조영빈;권대갑
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.3
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    • pp.353-362
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    • 1999
  • This paper presents a shape reconstruction method for automatic inspection of the solder joints on PCBs using X-ray. Shape reconstruction from X-ray radiographic image has been very important since X-ray equipment was used for improving the reliability of inspection result. For this purpose there have been lots of previous works using tomography, which reconstructs the correct shape, laminography or tomosynthesis, which are very fast algorithm. Latter two methods show outstanding performance in cross-sectional image reconstruction of lead type component, but they are also known to show some fatal limitations to some kinds of components such as BGA, because of shadow effect. Although conventional tomography does not have any shadow effect, the shape of PCB prohibits it from being applied to shape reconstruction of solder joints on PCB. This paper shows that tomography using Iterative Reconstruction Technique(IRT) can be applied to this difficult problem without any limitations. This makes conventional radiographic instrument used for shape reconstruction without shadow effect. This means that the new method makes cost down and shadow-free shape reconstruction. To verify the effectiveness of IRT, we develop three dimensional model of BGA solder ball, make projection model to obtain X-ray projection data. and perform a simulation study of shape reconstruction. To compare the performance of IRT with that of conventional laminography or tomosynthesis, reconstruction data are reorganized and error analysis between the original model are also performed.

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A Robust Crack Filter Based on Local Gray Level Variation and Multiscale Analysis for Automatic Crack Detection in X-ray Images

  • Peng, Shao-Hu;Nam, Hyun-Do
    • Journal of Electrical Engineering and Technology
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    • v.11 no.4
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    • pp.1035-1041
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    • 2016
  • Internal cracks in products are invisible and can lead to fatal crashes or damage. Since X-rays can penetrate materials and be attenuated according to the material’s thickness and density, they have rapidly become the accepted technology for non-destructive inspection of internal cracks. This paper presents a robust crack filter based on local gray level variation and multiscale analysis for automatic detection of cracks in X-ray images. The proposed filter takes advantage of the image gray level and its local variations to detect cracks in the X-ray image. To overcome the problems of image noise and the non-uniform intensity of the X-ray image, a new method of estimating the local gray level variation is proposed in this paper. In order to detect various sizes of crack, this paper proposes using different neighboring distances to construct an image pyramid for multiscale analysis. By use of local gray level variation and multiscale analysis, the proposed crack filter is able to detect cracks of various sizes in X-ray images while contending with the problems of noise and non-uniform intensity. Experimental results show that the proposed crack filter outperforms the Gaussian model based crack filter and the LBP model based method in terms of detection accuracy, false detection ratio and processing speed.

Automatic Safety Inspection Technique for Ammunition Fuzes using Radiographic Images (방사선 영상을 이용한 탄약신관 안전상태 자동인식기술 개발)

  • An, Ji Yeon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.3
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    • pp.283-292
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    • 2015
  • This paper presents the development of the automatic safety inspection technique for the ammunition fuzes using radiography images. The technique inspects 49-ammunition fuze by detecting the X-ray or neutron radiographic images to check whether the fuze is unintendedly armed or/and some major assembled parts are at right place. To execute the program, we loads the image(s) for under test. After reading images, the program conducts a series of pre-image processing, and then starts inspecting input images by using the detection algorithms which are designed distinctively for each fuze. After completing the detection process, the program displays the final result of the fuze status: "safety or danger." Through this program, we can cut off the fuzes which have any doubt about safety, and can only provide absolutely safe fuzes, compared with the current naked eye inspection method.

Ball Grid Array Solder Void Inspection Using Mask R-CNN

  • Kim, Seung Cheol;Jeon, Ho Jeong;Hong, Sang Jeen
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.2
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    • pp.126-130
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    • 2021
  • The ball grid array is one of the packaging methods that used in high density printed circuit board. Solder void defects caused by voids in the solder ball during the BGA process do not directly affect the reliability of the product, but it may accelerate the aging of the device on the PCB layer or interface surface depending on its size or location. Void inspection is important because it is related in yields with products. The most important process in the optical inspection of solder void is the segmentation process of solder and void. However, there are several segmentation algorithms for the vision inspection, it is impossible to inspect all of images ideally. When X-Ray images with poor contrast and high level of noise become difficult to perform image processing for vision inspection in terms of software programming. This paper suggests the solution to deal with the suggested problem by means of using Mask R-CNN instead of digital image processing algorithm. Mask R-CNN model can be trained with images pre-processed to increase contrast or alleviate noises. With this process, it provides more efficient system about complex object segmentation than conventional system.

Shape reconstruction of solder joints on PCB using laminography (라미노그라피를 이용한 전자회로기판의 납땜부 형상 복원)

  • 박원식;강성택;김형철;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.264-267
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    • 1996
  • This paper is aimed to develop a very reliable method for automatic inspection of the solder joints on PCBS. There have been lots of previous works using vision technologies, but they can not be used for inspecting BGA, FCA or other newly used devices. Thus we adopt X-ray technologies for solder joint inspection. We put our attention on reconstructing the 3D shapes of solder joints since it gives us the most detailed information on quality of solder joints. Laminography principle is used to reject the interferences from neighboring parts or leads. To verify the effectiveness of laminography, a simulation study is performed in the case of a solder joints on double sided PCB using.

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Ionized Fe Objects in UWIFE survey and IGRINS

  • Kim, Yesol;Koo, Bon-Chul;Pyo, Tae-Soo
    • The Bulletin of The Korean Astronomical Society
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    • v.42 no.1
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    • pp.54.1-54.1
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    • 2017
  • The UKIRT Wide-field Infrared survey for Fe+(UWIFE) is an unbiased survey of the first Galactic quadrant, with narrow-band filter centered on $1.644{\mu}m$. This survey covers $7^{\circ}$ < l < $62^{\circ}$ and |b| < $1.5^{\circ}$, where active interaction of stars and interstellar medium is expected. With median seeing of 0.8 arcsec, 5 - sigma detection limit of 18.7 mag and surface brightness limit of $8.1{\times}10^{-20}W\;m^{-2}arcsec^{-2}$, this survey gives an opportunity to statistically study Galactic [Fe II] - emitting sources for the first time. In order to identify Ionized Fe Objects (IFOs) in survey area systematically, we conducted visual inspection and automatic detection simultaneously. Total of ~300 extended IFOs are identified, most of them are found out to be part of supernova remnants (SNRs), young stellar objects, HII regions and planetary nebulae. The majority of IFOs are new discoveries which reveal shocked structures in high-extinction region. Spatial distribution of IFOs suggest that they trace Galactic structure. As a part of spectroscopic follow-up, we observed SNR candidate IFO J183740.829-061452.41 with IGRINS (Immersion Grating Infrared Spectrograph, Yuk+2010), mounted on 2.7m Harlan Smith telescope. This unknown arc-like, 6'-long IFO is coincident with inner part of radio continuum loop G25.8+0.2, which has been known as HII region. However, interior of this radio shell is filled with diffuse soft X-ray emission, and possible association of hard X-ray pulsar / pulsar wind nebula makes the nature of the IFO unclear. The H and K-band 2D spectrum shows shock-ionized [Fe II] filaments, which is apart from photoionized HII filaments. In this presentation we present basic statistics of newly identified IFOs, as well as the follow-up study of IFO J183740.829-061452.41.

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A Case Study of Concrete Pavement Deterioration by Alkali-Silica Reaction in Korea

  • Hong, Seung-Ho;Han, Seung-Hwan;Yun, Kyong-Ku
    • International Journal of Concrete Structures and Materials
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    • v.1 no.1
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    • pp.75-81
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    • 2007
  • The concrete pavement of the Seohae Highway in Korea has suffered from serious distress, only four to seven years after construction. Deterioration due to Alkali-Silica Reaction (ASR) has seldom been reported per se in Korea, because the aggregate used for the cement concrete has been considered safe against alkali-silica reaction so far. The purpose of this study is to examine the deterioration caused by an alkali-silica reaction of concrete pavement in Korea. The investigation methods included visual inspection and Automatic Road Analyzer (ARAN) analysis of surface cracks, coring for internal cracks, stereo microscopic analysis, scanning electronic microscope (SEM) analysis, and electron dispersive X-ray spectrometer (EDX) analysis. The results are presented as follows: the crack pattern of the concrete pavement in Korea was longitudinal cracking, map cracking or D-cracking. Local areas of damage were noticed four to five years after construction. The cracks started from edges or joints and spread out to slabs. The most intensive cracking was observed at the intersection of the transverse and longitudinal joints. Where cracking was the most intense, pieces of concrete and aggregate had spalled away from top surface and joint interface area. The progress of deterioration was very fast. The reaction product of alkali-silica gel was clearly identified by its generally colorless, white, or very pale yellow hue seen through a stereo optical microscopy. The typical locations of the reaction product were at the interface between aggregate and cement paste in a shape of a rim, within aggregate particles in the cracks, and in the large void in the cement paste. Most of the white products were found at interface or internal aggregates. SEM and EDX analysis confirmed that the white gel was a typical reaction product of ASR. The ASR gel in Korea mainly consisted of Silicate (Si) and Potassium (K) from the cement. The crack in the concrete pavement was caused by ASR. It seems that Korea is no longer safe from alkali-silica reaction.