• Title/Summary/Keyword: Basalt fiber

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Experimental Study on the Properties of Basalt Fiber Reinforced Concrete (현무암 섬유 보강 콘크리트의 물리적 특성에 관한 실험적 연구)

  • 김경원;한만엽
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.341-348
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    • 1997
  • Fibers have been used to improve the tensile strength or toughness of concrete. Therefore many different kinds of fibers have been developed and tested to reinforcing concrete. Basalt fiber is one of the recently developed materials for this purpose. Basalt fibers have the advantage which is the fiber itself is a same kind of material as concrete. In this study, fiber length change, orientation of fiber, the strength properties of fiber reinforced concrete have been tested. The test result show that as the amount of fiber increases, 1) workability of concrete has been reduced significantly, 2) the length of fiber reduced down to less than 4mm, 3) orientation factors are between 0.248 and 0.350, 4) compressive strength and elastic modulus have been increased significantly, however, the other strength have not increased significantly.

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Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties (탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Jung, Min-Kyo;Yoon, Sung-Won;Park, Jun-Mu
    • Composites Research
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    • v.27 no.1
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    • pp.14-18
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    • 2014
  • Carbon Fiber Reinforced Plastic (CFRP) has strong and superb material properties, especially in mechanical and heat-resisting aspects, but the drawback is its high price. In this study, we made a hybrid composite using carbon fiber and basalt fiber, which is expected to attribute to its strong material properties and its financial benefits. We found out that the higher the content of basalt fiber included, the lower the intensity, and carbon's intensity contents of 80% showed the similar intensity level as that of CFRP. Besides it was possible to get a better mechanical properties using the composite that included the mixed fiber, instead of using a composition of separate fibers filed.

Shear strengthening of RC beams with Basalt Fiber Reinforced Polymer (BFRP) composites

  • Kar, S.;Biswal, K.C.
    • Advances in concrete construction
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    • v.10 no.2
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    • pp.93-104
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    • 2020
  • Basalt fiber is an eco-friendly fiber and comparatively newer to the world of fiber-reinforced polymer (FRP) composites. A limited number of studies have been reported in the literature on the strengthening of reinforced concrete (RC) beams with basalt fiber reinforced polymer (BFRP). The present experimental work explores the feasibility of using the BFRP strips for shear strengthening of the RC beams. The strengthening schemes include full wrap and U-wrap. A simple mechanical anchorage scheme has been introduced to prevent the debonding of U-wrap as well as to utilize the full capacity of the BFRP composite. The effect of varying shear span-to-effective depth (a/d) ratio on the behavior of shear deficient RC beams strengthened with BFRP strips under different schemes is examined. The RC beams were tested under a four-point loading system. The study finds that the beams strengthened with and without BFRP strips fails in shear for a/d ratio 2.5 and the enhancement of the shear capacity of strengthened beams ranges from 5% to 20%. However, the strengthened beams fail in flexure, and the control beam fails in shear for a higher a/d ratio, i.e., 3.5. The experimental results of the present study have been compared with the analytical study and found that the latter gives conservative results.

Preparation and Characterization of Inorganic Continuous Fibers from Korean Basalt and Quartz Diorite Porphyry (국내산 현무암과 맥반석으로부터 무기질 연속섬유 제조와 그 특성)

  • Kim, jae-Keun;Bae, Ji-Soo;Na, Sang-Moon;Kim, Seung-Il;Jin, Yong-Jun
    • Composites Research
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    • v.19 no.6
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    • pp.32-37
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    • 2006
  • This paper summarizes the processing inorganic continuous fibers from Korean minerals. Continuous filament fibers have been produced from two rocks, basalt and quartz diorite porphyry(QDP), by melting method. The essence of the method is that the vitrified materials was placed into the bushing, platinum/rhodium alloy crucible with a nozzle, and heated electrically to a temperature which allowed fiber spinning. Vitrified basalt without additive was suitable for producing continuous filament fiber. However doping quartz diorite porphyry with boric oxide yielded a material which could be pulled continuously.

Intra-ply, inter-ply and FG hybrid composites based on basalt and poly-ester fibers: Flexural and impact properties

  • Ehsan Fadayee Fard;Hassan Sharifi;Majid Tehrani;Ehsan Akbari
    • Advances in materials Research
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    • v.12 no.1
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    • pp.67-81
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    • 2023
  • Basalt and poly-ester fibers along with epoxy resin were used to produce inter-ply, intra-ply and functionally gradient hybrid composites. In all of the composites, the relative content of basalt fiber to poly-ester fiber was equal to 50 percent. The flexural and charpy impact properties of the hybrid composites are presented with particular regard to the effects of the hybrid types, stacking sequence of the plies, loading direction and loading speed. The results show that with properly choosing the composition and the stacking sequence of the plies; the inter-ply hybrid composites can achieve better flexural strength and impact absorption energy compared to the intra-ply and functionally gradient composites. The flexural strength and impact absorption energy of the functionally gradient hybrid composites is comparable to, or higher than the intra-ply sample. Also, by increasing the loading speed, the flexural strength increases while the flexural modulus does not have any special trend.

Continuous PTFE Coating Process on Basalt Sewing Thread (현무암 재봉사의 연속식 테프론 코팅 공정)

  • Lee, Soo
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.183-189
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    • 2014
  • On the basis of our previous research results concerning a batch Teflon coating process on the surface of basalt fiber which has superior fire-resistance and chemical resistance, we have tried to set up suitable operating conditions for continuous polytetrafluoroethylene(PTFE) coating process. The basalt fiber was continuously pre-treated with 7.5 wt%(6.5% of DPU) of triethoxytrifluoropropylsilane(TMTFPS) and then coated with 20 wt% of PTFE dispersions containing 0.25 wt% of penetrating agent sodium bis(2-ethylhexyl)sulfo succinate (DOS-Na) to get the highest tensile and loop strengths. After dipping process, the PTFE coated basalt fiber was dried under 2 m drying chamber at $120^{\circ}C$ with 12 m/min of winding speed and consequently sintered under 2 m sintering chamber at $380^{\circ}C$ for 40 s. Conclusively, PTFE coated basalt fiber whose tensile and loop strengths were to $3.4g_f/D$ and $2.3g_f/D$, respectively, applicable to high temperature sewing thread could be continuously prepared with our pilot scale process under optimum conditions.

Studies on the Melting Characterization of Basalt and its Continuous Fiber Spinning (현무암의 용융특성과 연속섬유 방사 연구)

  • Park, Hye-Jung;Park, Sun-Min;Lee, Jae-Won;Roh, Gwang-Chul;Kim, Jae-Keun
    • Composites Research
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    • v.23 no.3
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    • pp.43-49
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    • 2010
  • Basaltic fiber was prepared by continuous spinning process from Jeju Pyosun raw basalt materials. First, for confirming the melting characterization of basalt, basalt raw material put into Pt crucible and melted up to $1550^{\circ}C$ then quenched by dropping it into water. After quenching, the optimum fiber spinning conditions were investigated by measurement and analysis of XRD, TMA, high temperature viscosity, high temperature conductivity and high temperature microscope. The optimum spinning temperature and viscosity for preparation of continuous filament fiber were $1264^{\circ}C$ and $10^{2.8}$ poise at $1264^{\circ}C$, respectively. Properties of prepared spinning fiber were confirmed by tensile strength, FE-SEM, heat resisting test and others. The tensile strength of fiber prepared by spinning conditions of the bushing temperature $1240^{\circ}C$ and winder speed 4600rpm was 3660MPa.

Microwave Melting of the Basalt Rock and Fiber Spinning (마이크로 파를 이용한 현무암 용융과 섬유 제조)

  • Huh, You;Kim, Hyung-Jin;Yang, Hee-Won;Jeon, Kyung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.78-85
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    • 2009
  • High performance functional fibers are demanded increasingly in the modern industries, while the inorganic fibers such as carbon fibers, glass fibers, and metal fibers are representative among them in that they have high strength, consistent properties in a broad temperature change, etc.. This paper reports on the experimental trial to apply the microwave furnace on melting the natural basalt rock that spreads overall on the global surface and is supposed to be used as the raw material for the inorganic high performance fiber. Results showed that the new method to use the microwave as the heating source to melt the basalt rock was feasible. The crucible spinning could effectively applied for producing the basalt fibers up to 10 micrometer diameter, when the crushed basalt rocks were used. For drawing the molten basalt the drawing roller surface feature was a very important factor.

Effect of stacking sequence on the flexural and fracture properties of carbon/basalt/epoxy hybrid composites

  • Lim, Jae Il;Rhee, Kyong Yop;Kim, Hyun Ju;Jung, Dong Ho
    • Carbon letters
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    • v.15 no.2
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    • pp.125-128
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    • 2014
  • In this study, the effect of stacking sequence on the flexural and fracture properties of carbon/basalt/epoxy hybrid composites was investigated. Two types of carbon/basalt/epoxy hybrid composites with a sandwich form were fabricated: basalt skin-carbon core (BSCC) composites and carbon skin-basalt core (CSBC) composites. Fracture tests were conducted and the fracture surfaces of the carbon/basalt/epoxy hybrid composites were then examined using scanning electron microscopy (SEM). The results showed that the flexural strength and flexural modulus of the CSBC specimen respectively were ~32% and ~245% greater than those of the BSCC specimen. However, the interlaminar fracture toughness of the CSBC specimen was ~10% smaller than that of the BSCC specimen. SEM results on the fracture surface showed that matrix cracking is a dominant fracture mechanism for the CSBC specimen while interfacial debonding between fibers and epoxy resin is a dominant fracture process for the BSCC specimen.

Influence of basalt fibres on the flexural performance of hypo sludge reinforced concrete beams with SBR latex

  • S. Srividhya;R. Vidjeapriya
    • Structural Engineering and Mechanics
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    • v.87 no.6
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    • pp.615-624
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    • 2023
  • The focus of this study is on the structural behaviour of reinforced concrete beams in which basalt fiber and SBR latex were added and the cement was partially replaced with 10% of hypo sludge. Eight different mixes of reinforced beam specimens were tested under static loading behaviour. The experiments showed, the structural behaviour with features such as load-deflection relationships, crack pattern, crack propagation, number of crack, crack spacing and moment curvature. A stress-strain relationship to represent the overall behavior of reinforced concrete in tension, which includes the combined effects of cracking and mode of failure along the reinforcement, is proposed. The structural behaviour results of reinforced concrete beams with various types of mix were tested at the age of 28 days. The investigation revealed that the flexural behaviors of hypo sludge reinforced concrete beams with addition of basalt fiber and SBR latex was higher than that of control concrete reinforced beam. The specimen (LHSBFC) with 10% hypo sludge, 0.25% Basalt fiber and 10% SBR latex showed an increase of 5.08% load carrying capacity, 7.6% stiffness, 3.97% ductility, 31.29% energy dissipation when compared to the control concrete beam. The analytical investigation using FEM shows that it was in good agreement with the experimental investigation.