• Title/Summary/Keyword: Bending Deformation

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An Experimental Study on Cross-sectional Deformation in 2D Tube Bending: Stretch, Bending Sequence and Bending Angle (2차원 튜브벤딩의 단면 변형에 관한 실험적 연구: 인장, 벤딩 시퀀스 및 벤딩 각도 중심으로)

  • T. Ha
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.221-227
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    • 2023
  • While tube bending is a conventional forming technique, it is still used to make curved products for load-bearing members or aesthetically pleasing parts in various manufacturing industries such as automotive, aerospace, and others. Whole or local deformation of the final product such as springback, distortion, or local buckling are of interest in metal forming or precision manufacturing. In this paper, the factors affecting the cross-sectional deformation are explored. A 5-axis stretch bending machine was used for two-dimensional bending with extruded AA6082-T4 rectangular tubes. Three different bending sequences were employed: stretch before bending, stretch after bending, simultaneous bending and stretch. Furthermore, by considering both the stretch and bending angle, cross-sectional deformation was also analyzed. It was observed that employing stretch bending techniques can effectively reduce cross-sectional deformation and contribute to overall quality enhancement. Through this study, it was revealed that these factors have an impact on the cross-sectional deformation of the tubes.

A Study on Characteristics of Bending Deformation in Cylindrical Die (원통형 다이를 이용한 굽힘의 변형특성에 관한 연구)

  • Kim, Yang-Woo;Lee, Dae-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.59-66
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    • 2008
  • This paper has proposed a new parameter to interpret the effects of plastic deformation in bending of strips in cylindrical die and punch. With reference to the parameter, we have provided an insight on the separation between strips and punches, the occurrence of the multi-point bending during the process of deformation, the final shapes of strips, and the springback ratios. Also using the parameter, we have considered the different effects between the bending deformation in the cylindrical die and the bending deformation due to pure bending.

An Analytical Study on the Deformation Behavior of the Reinforced Concrete Circular Section Column under Bi-Axial Bending Moment and Axial Force (2축휨가 축력을 받는 철근콘크리트 원형단면주의 변형성상에 관한 해석적연구)

  • 정호길
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1997.04a
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    • pp.163-172
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    • 1997
  • This paper is a study on the deformation behavior of the reinforced concrete circular section column carrying bi-axial bending moment and axial force. That is, this is to clarify the deformation behavior of the reinforced concrete circular section column carrying bi-axial bending moment and axial force by analytic methods. The deformation behavior of circular section column under bi-axial uni-axial bending moment and axial force are compare with those of a square section column under the same conditions. Those of circular section column under bi-axial bending moment are decreased as compared with those of circular section column under uni-axial bending moment. The results mentioned above are the same under the axial force of 7tons and 11tons.

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Behavior of Punch Deformation in Precision Shearing Process Using Press Die (금형을 이용한 정밀전단가공에서 펀치의 변형거동)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.62-69
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    • 2000
  • Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

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A Study on the Deformation Characteristics of Gas Pipeline under Internal Pressure and In-Plane Bending Load (내압과 굽힘하중을 받는 가스배관의 변형특성에 관한 연구)

  • Jang, Yun-Chan;Kim, Ik-Joong;Kim, Cheol-Man;Jeon, Bub-Gyu;Chang, Sung-Jin;Kim, Young-Pyo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.50-57
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    • 2019
  • This paper investigates deformation characteristics of gas pipeline using the in-plane bending experiment and finite element analysis of a pipe bend. The effect of the bending angle and internal pressure on the deformation characteristics is analyzed. The pipe bend used in this study is API 5L X65 (out diameter: 20 inch) material with the thickness of 11.9 mm. The maximum load, displacement at maximum load, angle and local strain of 90° pipe bend are obtained from the in-plane bending experiment. Comparison between FE results and experimental data shows overall good agreements. In addition, the deformation characteristics of 22.5° and 45° pipe bend are calculated using the finite element analysis. As a result, the effect of the bend angle on the deformation characteristics is discussed.

A new simple three-unknown sinusoidal shear deformation theory for functionally graded plates

  • Houari, Mohammed Sid Ahmed;Tounsi, Abdelouahed;Bessaim, Aicha;Mahmoud, S.R.
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.257-276
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    • 2016
  • In this paper, a new simple higher-order shear deformation theory for bending and free vibration analysis of functionally graded (FG) plates is developed. The significant feature of this formulation is that, in addition to including a sinusoidal variation of transverse shear strains through the thickness of the plate, it deals with only three unknowns as the classical plate theory (CPT), instead of five as in the well-known first shear deformation theory (FSDT) and higher-order shear deformation theory (HSDT). A shear correction factor is, therefore, not required. Equations of motion are derived from Hamilton's principle. Analytical solutions for the bending and free vibration analysis are obtained for simply supported plates. The accuracy of the present solutions is verified by comparing the obtained results with those predicted by classical theory, first-order shear deformation theory, and higher-order shear deformation theory. Verification studies show that the proposed theory is not only accurate and simple in solving the bending and free vibration behaviours of FG plates, but also comparable with the other higher-order shear deformation theories which contain more number of unknowns.

New Deformation Mechanism in the Forming of Cones by Shear Spinning (전단 스피닝에 의한 원추형상의 성형에 관한 변형 메커니즘)

  • Kim J. H.;Kim Chul
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.375-383
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    • 2005
  • The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of the working force are calculated by a newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$, becomes k, yield limit in pure shear, in the deformation zone. The tangential force are first calculated and the feed force and the normal force are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results

An Analysis on Brazier Effect of Cylindrical Tubes Under Pure Bending by Upper Bound Method (상계 해법을 이용한 순수 굽힘하의 원형 튜브의 단면 면화 해석)

  • Koo, Sang-Wan;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.524-530
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    • 2003
  • This paper presents a new model on deformation characteristics of cylindrical tubes under pure bending. The model is based on the upper bound method that minimizes total strain energy of a system. It does not assume inextensibility condition. Geometric relations and displacement fields are derived by analysis of deformation behaviors of elastic tubes. Simulations are calculated using numerical optimization and integration techniques. The results give information about cross-sectional deformation of cylindrical tubes. Simulation results are compared with available data in literatures, which show that this method predicts deformation characteristics of tube bending process.

Yield line mechanism analysis of cold-formed channel sections with edge stiffeners under bending

  • Maduliat, S.;Bambach, M.R.;Zhao, X.L.
    • Structural Engineering and Mechanics
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    • v.42 no.6
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    • pp.883-897
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    • 2012
  • Cold-formed channel sections are used in a variety of applications in which they are required to absorb deformation energy. This paper investigates the collapse behaviour and energy absorption capability of cold-formed steel channels with flange edge stiffeners under large deformation major-axis bending. The Yield Line Mechanism technique is applied using the energy method, and based upon measured spatial plastic collapse mechanisms from experiments. Analytical solutions for the collapse curve and in-plane rotation capacity are developed, and used to model the large deformation behaviour and energy absorption. The analytical results are shown to compare well with experimental values. Due to the complexities of the yield line model of the collapse mechanism, a simplified procedure to calculate the energy absorbed by channel sections under large bending deformation is developed and also shown to compare well with the experiments.

Elastic flexural and torsional buckling behavior of pre-twisted bar under axial load

  • Chen, Chang Hong;Yao, Yao;Huang, Ying
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.273-283
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    • 2014
  • According to deformation features of pre-twisted bar, its elastic bending and torsion buckling equation is developed in the paper. The equation indicates that the bending buckling deformations in two main bending directions are coupled with each other, bending and twist buckling deformations are coupled with each other as well. However, for pre-twisted bar with dual-axis symmetry cross-section, bending buckling deformations are independent to the twist buckling deformation. The research indicates that the elastic torsion buckling load is not related to the pre-twisted angle, and equals to the torsion buckling load of the straight bar. Finite element analysis to pre-twisted bar with different pre-twisted angle is performed, the prediction shows that the assumption of a plane elastic bending buckling deformation curve proposed in previous literature (Shadnam and Abbasnia 2002) may not be accurate, and the curve deviates more from a plane with increasing of the pre-twisting angle. Finally, the parameters analysis is carried out to obtain the relationships between elastic bending buckling critical capacity, the effect of different pre-twisted angles and bending rigidity ratios are studied. The numerical results show that the existence of the pre-twisted angle leads to "resistance" effect of the stronger axis on buckling deformation, and enhances the elastic bending buckling critical capacity. It is noted that the "resistance" is getting stronger and the elastic buckling capacity is higher as the cross section bending rigidity ratio increases.