• Title/Summary/Keyword: Bent Edge Crack

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Behavior and Improvement of Construction Crack occurred on Anchorage of PSC-edge Girder Rahmen Bridge (PSC-Edge 거더 라멘교의 정착부에 발생한 시공 균열 거동과 개선)

  • Ok, Jae-Ho;Yhim, Sung-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.569-576
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    • 2019
  • PSC-Edge Rahmen Bridge makes low thickness and long span by introducing prestressed force to the edge girder and reducing positive moment. In the bridge, diagonal tension cracks occurred in the direction of $45^{\circ}$ to outer side of the girder after the temporary bent supported on the lower part of the upper slab and the secondary strand is tensioned on the girder. Researches on stress distribution and burst crack behavior of pre-stress anchorage has been conducted, it is difficult to analyze an obvious cause due to difference between actual shape and boundary condition. This study performed 3D frame analysis with additional boundary condition of temporary bent, the maximum compression stress occurred in the girder and there was a limit to identify the cause. It performed 3D Solid analysis with LUSAS 16.1 and the maximum principal tensile stress occurred at the boundary between the girder and the slab. As analyzing required reinforcement quantity at obtuse angle of the girder with the maximum principal tensile stress and directional cosine, reinforcement quantity was insufficient. Additional bridges have increased reinforcement quantity and extended area and crack was not occurred. It is expected that cracks on the girder during construction could be controlled by applying the proposed method to PSC-Edge Rahmen Bridge.

Stress Intensity Factors for Branched Edge Cracks (가지친 표면크랙의 응력확대계수)

  • 구인회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.2
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    • pp.257-264
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    • 1986
  • 무한평판에 묻혀진 크랙에 대한 응력확대계수를 결정하는 전위분포법을 반무한 평판에서의 표면크랙에 확장 적용하였다. 이를 위해 반평면에서의 전위응력의 기본 해가 간단한 복소수 응력함수형태로 얻어졌다. 평형을 이루는 절편적인 분포로부터 응력확대의 계수를 계산하는 새로운 방식을 제안하였으며, 수직표면 크랙과 묻혀진 경사크랙에 대한 기존해와 이 방법의 결과가 상호 비교되었다. 경사진 표면크랙에 대한 계산결과는 유한평판에서의 기존하는 Mapping Collocation 해석과 비교되어 좋은 일치를 보여 주었다. 구부러진 크랙과 대칭으로 가지친 크랙에 대해서는 표면크랙과 묻혀진 크랙사이에 상당한 차이가 있음이 나타났다.

A Research on the Processing Method to Minimize the Outer Radius(Sharp edge) in Sheet Metal Z-bending Work (박판의 Z-굽힘가공에서 외측 굽힘반지름 치수의 최소화(샤프에지) 가공법에 관한 연구)

  • Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.349-355
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    • 2017
  • Bending work using press dies involves bending a flat blank to a desired angle. The bending produces a flange (the bent part) and a web (the unbent part). The bending line will have a bending angle, and there is an inner and outer bending radius. The minimum inner radius size is determined by the material used. When the inner radius size is too small, there will be excess metal welding, which will cause a crack in the outer radius part. The outer bending radius size cannot be controlled by a bending punch and die block. Types of bending include V-bending, U-bending, O-bending, edge bending, twist bending, and crimping. Z-bending involves two bending lines, which are set on the upper side and under surface of the blank, respectively, and upward or downward bending is used. Z-bending is also called crank bending. Z-bending using this type of die structure will produce a standard inner bending radius. The standard size is the minimum bending radius that represents the angle radius of the bending punch. In industry, there is a need for a sharp edge shape with a very small size (R=0.2mm), but that is not possible when using bending punch and die block. The purpose of this research is to meet the need by development.