• Title/Summary/Keyword: Blower design

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Development of 4 Types of Fuel Cell's Blower (연료전지 블로어 4기종 국산화 개발)

  • Tak, Bong-Yeol;Kim, Chan-Gyu;Lee, So-A;Jang, Chun-Man
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.91-91
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    • 2011
  • This paper describes development procedure of the four types of fuel cell's blowers: pressurized fuel blower, selective oxidation air blower, cathode air blower, and burner air blower. Diaphragm blowers having two heads are selected to maintain force balance when the rotating arms are moving by the driving motor. Dimensions of a diaphragm cavity is designed according to the optimal design procedure using numerical simulation and experimental measurement. Experimental apparatus is designed by considering the bower characteristics having low flow rate and high pressure. Test blower is operated by a diaphragm, which has suction and discharge port on the top of the blower. For analyzing the internal flow of the blower, three-dimensional Navier-Stokes analysis is introduced in the present study. Throughout the optimal design of the blowers, blower performance is enhanced by reducing the unbalance motion of the rotating arm and loss region in the diaphragm cavity.

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Performance Analysis on the Design Variables of a Turbo Blower (터보블로어 설계인자의 성능특성 연구)

  • Jang, Choon-Man;Yang, Sang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.2
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    • pp.47-51
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    • 2011
  • This paper describes the shape optimization of a blower impeller used for a refuse collection system. Two design variables, which are used to define the blade angles of an impeller, are introduced to increase the blower performance. A blower efficiency is selected as an object function, and the shape optimization of the blade angles is performed by a response surface method (RSM). Three-dimensional Navier-Stokes equations are introduced to analyze the internal flow of the blower and to find the value of object function for the training data. Relatively good agreement between experimental measurements and numerical simulation is obtained in the present study. Throughout the shape optimization, blower efficiency for the optimal blade angles is successfully increased up to 3.6% compared with that of reference at the design flow rate. Detailed flow field inside the turbo blower is also analyzed and discussed.

Performance Enhancement of 20kW Regenerative Blower Using Design Parameters

  • Jang, Choon-Man;Jeon, Hyun-Jun
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.3
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    • pp.86-93
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    • 2014
  • This paper describes performance enhancement of a regenerative blower used for a 20 kW fuel cell system. Two design variables, bending angle of an impeller and blade thickness of an impeller tip, which are used to define an impeller shape, are introduced to enhance the blower performance. Internal flow of the regenerative blower has been analyzed with three-dimensional Navier-Stokes equations to obtain the blower performance. General analysis code, CFX, is introduced in the present work. SST turbulence model is employed to estimate the eddy viscosity. Throughout the numerical analysis, it is found that the thickness of impeller tip is effective to increase the blower efficiency in the present blower. Pressure is successfully increased up to 2.8% compared to the reference blower at the design flow condition. And efficiency is also enhanced up to 2.98 % compared to the reference one. It is noted that low velocity region disturbs to make strong recirculation flow inside the blade passages, thus increases local pressure loss. Detailed flow field inside the regenerative blower is also analyzed and compared.

Optimal design and operation of a turbo blower used for refuse collection system (생활폐기물 관로이송용 터보블로어 운전 및 설계 최적화 연구)

  • Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.5
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    • pp.58-63
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    • 2010
  • Optimal operation of turbo blowers connected in serial is analyzed by experimental measurements and numerical simulation with three-dimensional Navier-Stokes equations. The turbo blower system considered in the present study is widely used for the refuse collection system. Design optimization of the turbo blower using some design variables is also studied to enhance the performance of the blower. Throughout numerical simulation, it is found that the input energy reduction by optimal operation of the turbo blowers with the proper changes of the rotor's rotating frequency can be reduced a input energy for operating the blower system compared to the conventional on-off operation method theoretically. It is also found that the optimal design method is effective to enhance the performance of the turbo blower.

Evaluation of Inflow Uniformity on the Performance of Double-Inlet Centrifugal Blower Using Optimal Design Method (양흡입 원심블로어 성능향상을 위한 입구 유동 최적화 연구)

  • Lee, Jong-Sung;Jang, Choon-Man;Jeon, Hyun-Jun
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.4
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    • pp.326-333
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    • 2013
  • This paper presents the performance enhancement of a double-inlet centrifugal blower by the shape optimization of an inlet duct. Two design variables, a length of anti circulation vane and an angles of inlet guide, are introduced to improve the inlet flow uniformity leading to the blower performance. Three-dimensional Navier-Stokes equations are used to analyze the blower performance and the internal flow of the blower. From the shape optimization of the inlet duct of the double-inlet centrifugal blower, the optimal positions of each design variable are determined. Throughout the analysis of sensitivity, it is found that the angle of the inlet guide is more effective than the length of the anti-circulation vane to increase flow uniformity at the outlet of the duct. Efficiency and pressure for the optimal inlet duct shape are successfully increased up to 3.55% and 3.2% compared to those of reference blower at the design flow condition, respectively. Detailed flow field inside the blower is also analyzed and compared.

Characteristics of Design Parameters on the Regenerative Blower Used for Building Fuel Cell System (건물 연료전지용 재생블로어 설계변수 특성연구)

  • Jang, Choon-Man;Lee, Jong-Sung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.10
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    • pp.739-744
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    • 2012
  • This paper describes the blower performance used for single-stage high pressure regenerative blower. The blower considered is widely applied to the field of a fuel cell system, a medical equipment and a sewage treatment plant. Flow rate and rotating frequency of a impeller of the blower are considered as design parameters for the proper operation of the blower. Three-dimensional Navier-Stokes equations are introduced to analyze the performance and internal flow of the blower. Relatively good agreement between experimental measurements and numerical simulation is obtained. Throughout a numerical simulation, it is found that small and stable vortical flow generated inside the blade passage is effective to increase pressure and efficiency of the blower. Large local recirculation flow having low velocity in the blade passage obstructs the generation of stable vortical flow, thus increases the pressure loss of the blower. Detailed flow field inside the blower is also analyzed and discussed.

A Study on Performance of a Variable-Speed Turboblower (가변속 터보블로워의 성능특성에 관한 연구)

  • Choi, Bum-Seog;Park, Moo-Ryong;Hwang, Soon-Chan;Park, Joon-Young
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.379-384
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    • 2003
  • A turbo blower directly driven by a variable-speed BLDC motor was designed and tested to investigate performance characteristics. Computational analysis and performance tests validated the design method for the present turbo blower. Experimental measurements showed that the blower has an enough stability margin. This paper gives an outline of design, computational flow analysis and performance test for aerodynamic performance of the blower

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Performance Characteristics of the Double-Inlet Centrifugal Blower according to the Shape of an Impeller (임펠러 형상에 따른 양흡입 원심송풍기 성능특성)

  • Lee, Jong-Sung;Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.1
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    • pp.28-34
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    • 2014
  • This paper presents the performance enhancement of a double-inlet centrifugal blower by the shape optimization of an impeller. Two design variables, a number of blade and a length of chord, are introduced, and analyzed by a response surface method. Three-dimensional compressible Navier-Stokes equations are used to analyze the blower performance and the internal flow of the blower. Throughout the numerical simulation of the blower, blower efficiency can be increased by reducing separation flow generating from the blade leading edge of a blade pressure surface. It is noted that recirculation flow observed inside the blade passage induces low velocity region, thus increases pressure loss. Efficiency and pressure of the optimum blower are successfully increased up to 3% and 3.9% compared to those of reference blower at the design flow condition, respectively. Detailed flow field inside the blower is also analyzed and compared.

Performance Characteristics according to the Outlet Impeller Blade Shape of a Centrifugal Blower (원심블로어 임펠러 토출 날개 형상에 따른 성능특성)

  • Lee, Jong-Sung;Jeon, Hyun-Jun;Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.12-18
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    • 2013
  • This paper presents the performance characteristics of a centrifugal blower using the design parameters of an impeller blade. Two design variables, the bending length from the blade trailing edge and bending angles of an impeller blade, are introduced to analyze the effects on the blower performance. Three-dimensional Navier-Stokes equations with shear stress transport turbulence model are introduced to analyze the performance and internal flow of the blower. Relatively good agreement between experimental measurements and numerical simulation at the design flow condition is obtained. Throughout present study, it is known that pressure increases as the bending length from the trailing edge and bending angle increase while efficiency decreases. But efficiency is decreased. Detailed flow field inside the centrifugal blower is also analyzed and compared.

The Performance Analysis Method with New Pressure Loss and Leakage Flow Models of Regenerative Blower

  • Lee, Chan;Kil, Hyun Gwon;Kim, Kwang Yeong
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.221-229
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    • 2015
  • For efficient design process of regenerative blower, the present study provides new generalized pressure and leakage flow loss models, which can be used in the performance analysis method of regenerative blower. The present performance analysis on designed blower is made by incorporating momentum exchange theory between impellers and side channel with mean line analysis method, and its pressure loss and leakage flow models are generalized from the related fluid mechanics correlations which can be expressed in terms of blower design variables. The present performance analysis method is applied to four existing models for verifying its prediction accuracy, and the prediction and the test results agreed well within a few percentage of relative error. Furthermore, the present performance analysis method is also applied in developing a new blower used for fuel cell application, and the newly designed blower is manufactured and tested through chamber-type test facility. The performance prediction by the present method agreed well with the test result and also with the CFD simulation results. From the comparison results, the present performance analysis method is shown to be suitable for the actual design practice of regenerative blower.