• Title/Summary/Keyword: Cam Profile Optimization

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평면 캠-링크 기구의 설계 소프트웨어 개발

  • 양현익;유호윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.788-793
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    • 1995
  • For a linkage mechanism deiven by cam, cam profile is the major design factor and is determined by the motion type od cam follower. If a cam mechanism has additional kinematic linkages besides cam and follower then the follower motion should be specified form the motion of end linkage member so that cam would be able to generate the desired end linkage motion. In this paper, a cam-linkage mechanism is constructed with the combinations of modular linkage elements including cam and follower and as a resullt, a planar cam-linkage mechanism design software with the cam profile optimization function is developed and presented.

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Development of Modulated Planar Cam-Linkage Mechanism Design Software (평면 캠-링크 복합 기구용 설계 소프트웨어 개발)

  • Yang, Hyun-Ik;Yu, Ho-Yune
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.125-131
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    • 1999
  • For linkage mechanisms driven by a cam, cam profile is the major design factor and is determined by the cam follower motion. If a cam mechanism has additional kinematic linkage besides cam and follower then the follower motion should be specified from the motion of end linkage member so that cam would be able to generate the desired end linkage motion. In this paper, a cam-linkage mechanism is constructed with the combinations of modular linkage elements including cam and follower and as a result, a planar cam-linkage mechanism design software with the cam profile optimization function is developed and presented.

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A Study on Dynamic Simulation and Cam Profile Optimization for OHV Type Valve Trains (OHV형 밸브트레인의 동특성 해석 및 최적 캠 형상설계에 관한 연구)

  • 김도중;윤수환;박병구;신범식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.110-122
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    • 1996
  • The objective of this study is to understand the dynamic characterictics of OHV type valve trains and to design and optimal cam profile which will improve engine performance. A numerical model for valve train dynamics is presented, which aims at both accuracy and computational efficiency. The lumped mass model and distributed parameter model were used to describe the valve train dynamics. Nonlinear characterictics in the valve spring behavior were included in the model. Comprehensive experiments were carried out concerning the valve train dynamics, and the model was tuned based on the test results. The dynamic model was used in designing an optimal cam profile. Because the objective function has many local minima, a conventional local optimizer cannot be used to find an optimal solution. A modified adaptive random search method is successfully employed to solve the problem. Cam lobe area could be increased up to 7.3% without any penalties in kinematic and dynamic behaviors of the valve train.

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A Study on the Optimal Design of Automotive Cam Profiles using Hermite Curve (Hermite 곡선을 이용한 자동차 엔진 캠 형상의 최적 설계에 관한 연구)

  • 김도중;김원현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.129-140
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    • 1998
  • A numerical method is proposed to optimize automotive cam profiles. An acceleration curve of a cam follower motion is described by Hermite spline curves. Because of the intrinsic characteristics of the Hermite curve, it is possible to design an acceleration curve with arbitrary shape. Design variables in the optimization problem are location of control points which define the acceleration curve. Objective function includes dynamic performances as well as kinematic properties of a valve train. Similar optimization procedure was also performed using Polydyne cam profile synthesis method. Optimized profiles using the Hermite curve are proved to be superior to those using the Polydyne method.

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A Multi-Polynomial Synthesis Method for DRRD Cam Profile Optimizations and Effects of Shape Factors on the Cam Lobe Area (DRRD 캠 형상 최적 설계를 위한 다항식 합성법과 캠 로우브 면적에 미치는 형상 계수들의 영향)

  • 김도중;박성태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.4
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    • pp.59-71
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    • 1994
  • A multi-polynomial method is proposed to synthesize DRRD cam profiles. A cam lift duration s divided into 10 sections, each of them is expressed by a polynomial equation. 12 design variables are extracted from the cam profile displacement, velocity, and acceleration curves. Because all the design variables have physical meanings which are familiar to most cam designers, it is easy to imagine a profile shape from the design variables. The design envelope of the method is wide enough to be used in DRRD automotive cam designs. Polydyne cams, widely used in automotive engines, are included into the envelope. Unlike Polydyne cams, the method provides capability of wide velocity factor variations, which gives much flexibility in flat-faced tappet design. Area factor of profiles designed by the method can be increased 5-10% compared to those of Polydyne cams without increasing acceleration factor. The method is especially useful for cam profile optimizations.

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A Study on Optimum Cam Profile Extraction Considering Dynamic Characteristics of a Cam-Valve System (밸브 기구의 동특성을 고려한 캠 형상 설계에 관한 연구)

  • 박경조;전혁수;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.29-39
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    • 1989
  • In this work, a numerical and experimental study was done to get an optimum cam profile considering dynamic characteristics of a cam-valve system. First of all, a four degree of freedom dynamic model was set up for an OHV type cam-valve acceleration while not modifying original cam shape greatly. Also another optimization which aims to enlarge the valve displacement area while reducing the peak valve acceleration, was tried. The optimized cam profile was tested experimentally and found that the measured valve displacement and pushrod force show only very small error from the analytically predicted model simulation results.

Optimization of a Cam Profile in a Circuit Breaker to Improve Latching Performance (캠 윤곽 최적설계를 통한 차단기 래칭 성능 향상)

  • Lee, Jae Ju;Jang, Jin Seok;Park, Hyun Gyu;Yoo, Wan Suk;Kim, Hyun Woo;Bae, Byung Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.73-79
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    • 2016
  • Higher circuit breaker safety standards can be obtained by increasing the sustaining time of the latching section. This time increase is achieved through velocity reduction after contacting when the closing mechanism operates. The potential for the re-closing phenomenon to occur is also reduced by obtaining time to return open latch. In this study, the sustaining time for the latching section was increased through cam profile optimization based on the displacement response of the moving parts. In addition, the existing performance velocity was also satisfied. A multibody dynamics model of the circuit breaker was developed using ADAMS. To validate the model, simulation results were compared to experiment results. Then, cam profile optimization was carried out using an optimal design program PIAnO. Design variables selected included the radial direction of the cam. Design sensitivity analysis was carried out by design section as well. As a result of optimization, the sustaining time for the latching section was increased.

Optimization of the Cam Profile of a Vacuum Circuit Breaker by Using Multibody Dynamics Techniques (다물체동역학기법을 이용한 진공 회로차단기의 캠윤곽 최적설계)

  • Jang, Jin-Seok;Sohn, Jeong-Hyun;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.723-728
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    • 2011
  • Since the performance of a vacuum circuit breaker (VCB) mainly depends on the spring operating mechanism, an analysis of the spring operating mechanism is required in order to improve the design of a VCB. In this study, the static stiffness of the spring was determined by using a material testing machine, and the test results were used to model the spring through computer simulation. The multi-body dynamic model of the spring was established by using the RecurDyn program. The dynamic model was verified by comparing the results of stem displacements and rotating angles of the brake shaft obtained from the simulation and from the experiments. After verification of the dynamic model of VCB, the cam profile of the VCB was optimized through multi-body dynamics simulation in order to improve the performance of the closing mechanism.

An Optimization of the Combustion Parameters for Reducing Exhaust Emissions in a Direct Injection Diesel Engine (직접분사식 디젤기관 배기배출물 저감을 위한 연소인자의 최적화)

  • 주봉철;노병준;김규철;이삼구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.78-85
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    • 2000
  • This study is to develop the diesel engine which has 6 cylinder natural aspiration direct injection type of 7.4$\ell$ with high performance, low emissions and low fuel consumption Finally the developed engine meets Korean `98 exhaust emission regulation for the city bus of heavy duty diesel engine by optimizing the various combustion parameters affecting performance and exhaust emissions. Combustion parameters are the swirl ratio of intake ports, the profile of injection pump`s cam affecting injection pressure, the design features of piston bowl of injection pump`s cam affecting injection pressure, the design features of piston bowl of combustion chamber and injector`s hole size. Through experimental analysis, various combustion parameters are optimized and the results are as follows; the swirl ratio is 2.20, the profile of injection pump`s cam is concave and re-entrant ratio, inner diameter of piston bowl and hole diameter of injector is 0.88,$\psi$64.0mm and $\psi$0.25mm respectively.

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