• Title/Summary/Keyword: Campbell Diagram

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The Study of the Design and Control for the Hydrogen Recirculation Blower Noise and Vibration Reduction (수소 재순환 블로어 소음 진동 저감을 위한 설계 및 제어에 관한 연구)

  • Bae, Ho June;Ban, Hyeon Seok;Noh, Yong Gyu;Jang, Seok Yeong;Lee, Hyun Joon;Kim, Chi Myung;Park, Yong Sun
    • Journal of Hydrogen and New Energy
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    • v.25 no.5
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    • pp.509-515
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    • 2014
  • At the fuel processing system (FPS) of fuel cell vehicle, hydrogen recirculation blower (HRB) is used for the recirculation of remained hydrogen after reaction. In this paper, noise and vibration improvement of HRB is studied by changing design and control. It is checked the campbell diagram and critical speed for stability of rotor, and housing stiffness is improved using simulation of frequency response function (FRF). A method is suggested that can decrease the unbalance amount of the rotor and impeller which main source of noise and vibration. In order to reduce the noise during deceleration of blower, electrical braking is applied and tested the risk impact of durability. Founded the optimum switching frequency of the motor control, and reduced the idle rpm by increasing of aerodynamic performance. The superiority of paper is proved by measurement of the improved product's noise and vibration.

Characteristic of Vibration in Windturbine System (풍력발전시스템의 진동특성)

  • Kim, Jung-Su;Lee, Hyoung-Woo;Park, No-Gill;Kim, Young-Duk;Kim, Soo-Yum;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.786-795
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    • 2011
  • This paper described the characteristic of vibration in wind turbine system including gearbox housing, gear drive, blade, generator. Especially, in planetary gear set, planet gears are supported by flexible pin. So, in planet gear, to consider not only torsional movement but also lateral movement. And include housing movement, because wind turbine system is supported by mount. To find out the characteristic of vibration, take the excitation source and study campbell diagram in operating range. Results of campbell diagram, resonances are occurred at 81.2HZ, 104.7Hz by 2nd tooth passing frequency. And resonance are also occurred at 264.5HZ, 377Hz, 424.6Hz by 3th tooth passing frequency. From the result, take vibration reduced measures.

Conceptual Design of Electric-Pump Motor for 50kW Rocket Engine (50kW급 로켓 엔진용 전기펌프 모터의 개념 설계)

  • Kim, Hong-Kyo;Kwak, Hyun-Duck;Choi, Chang-Ho;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.2
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    • pp.175-181
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    • 2018
  • Electric pump system is new technology for next generation propulsion unit. The system has simple structure which dose not need gas generator, injector and turbine and might better pump for low cost and low payload rocket. Therefore, this paper suggests conceptual design of electric-pump Permanent-Magnet Synchronous Motor (PMSM) which has 50 kW & 50,000 RPM for rocket. To satisfy the system's requirement, electromagnetic analysis is conducted for suitable inner and outer diameter of stator and rotor which uses 4000 Gauss cylinder magnet and Inconel 718 can to fix whole rotor. Futhermore, to confirm rotational vibration, rotordynamics analysis is conducted. By this analysis, Campbell diagram is printed. From the diagram, natural frequency could be determined for the only motor and dynamo meter test bench.

The Evaluation of Structural Safety of Impeller Using FEM Simulation (FEM 시뮬레이션을 이용한 임펠러의 구조 안전성 평가)

  • Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.41-47
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    • 2020
  • As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.

Dynamic Analysis of the Small-size Gas Turbine Engine Rotor Using Commercial S/W and its Limitations (상용 S/W를 이용한 소형가스터빈엔진 회전체의 동적 구조해석 및 검증)

  • Chung, Hyuk-Jin;Lee, Chong-Won;Hong, Seong-Wook;Yoo, Tae-Gyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.797-803
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    • 2009
  • The accurate prediction of dynamic characteristics of high speed rotors, such as gas turbines, is important to avoid the possibility of operating the machinery near the critical speeds or unstable speed regions. However, the dynamic analysis methods and softwares for gas turbines have been developed in the process of producing many gas turbines by manufacturers and most of them have seldom been disclosed to the public. Recently, commercial FEM softwares, such as SAMCEF, ANSYS and NASTRAN, started supporting some rotordynamics analysis modules based on 3-D finite elements. In this paper, the dynamic analysis method using commercial S/W, especially ANSYS, is attempted for the small-size gas turbine engine rotor, and the analysis capability and limitations of its rotordyamics module are evaluated for further improvement of the module. As the preliminary procedure, the rotordyamic analysis capability of ANSYS was tested and evaluated with the reference models of the well-known dynamics. The limitations in application of the rotordynamics module were then identified. Under the current capability and limitations of ANSYS, it is shown that Lee diagram, a new frequency-speed diagram enhanced with the concept of $H{\infty}$ in rotating machinery, can be indirectly obtained from FRFs computed from harmonic response analysis of ANSYS. Finally, it is demonstrated based on the modeling and analysis method developed in the process of the S/W verification that the conventional Campbell diagram, Lee diagram, mode shapes and critical speeds of the small-size gas turbine engine rotor can be computed using the ANSYS rotordynamics module.

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Dynamic Analysis of the Small-size Gas Turbine Engine Rotor Using Commercial S/W and Its Limitations (상용 S/W를 이용한 소형가스터빈엔진 회전체의 동적 구조해석 및 검증)

  • Chung, Hyuk-Jin;Lee, Chong-Won;Hong, Seong-Wook;Yoo, Tae-Gyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.1
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    • pp.36-44
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    • 2010
  • The accurate prediction of dynamic characteristics of high speed rotors, such as gas turbines, is important to avoid the possibility of operating the machinery near the critical speeds or unstable speed regions. However, the dynamic analysis methods and softwares for gas turbines have been developed in the process of producing many gas turbines by manufacturers and most of them have seldom been disclosed to the public. Recently, commercial FEM softwares, such as SAMCEF, ANSYS and NASTRAN, started supporting some rotordynamics analysis modules based on 3-D finite elements. In this paper, the dynamic analysis method using commercial S/W, especially ANSYS, is attempted for the small-size gas turbine engine rotor, and the analysis capability and limitations of its rotordyamics module are evaluated for further improvement of the module. As the preliminary procedure, the rotordyamic analysis capability of ANSYS was tested and evaluated with the reference models of the well-known dynamics. The limitations in application of the rotordynamics module were then identified. Under the current capability and limitations of ANSYS, it is shown that Lee diagram, a new frequency-speed diagram enhanced with the concept of $H{\infty}$ in rotating machinery, can be indirectly obtained from FRFs computed from harmonic response analysis of ANSYS. Finally, it is demonstrated based on the modeling and analysis method developed in the process of the S/W verification that the conventional Campbell diagram, Lee diagram, mode shapes and critical speeds of the small-size gas turbine engine rotor can be computed using the ANSYS rotordynamics module.

A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

DEVELOPMENT OF A VIBRATION MODEL OF A HELICAL GEAR PAIR FOR VEHICLE TRANSMISSION

  • Ko, W.S.;Lee, H.W.;Park, N.G.
    • International Journal of Automotive Technology
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    • v.7 no.4
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    • pp.477-483
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    • 2006
  • A vibration model of a helical gear pair for vehicle transmission is developed by considering the elastic deformation of the active teeth and the body to be a rigid. The main source of vibration in a helical gear system which caused by the mass unbalances of rotors and the transmission errors of gearings in mathematically formulated and applied to the analysis of vibration characteristics of geared systems. As an example, a simple geared system containing a helical gearing is considered. The critical speeds are found by the Campbell diagram and compared with the experimental results We expect this developed program to contribute to the reduction of the vibration and noise on vehicle a transmission in the field of both design and manufacturing. In addition, this program can be used as a basic program for CAD/CAM of low-noised gear teeth.

Dynamic Analysis of FCEV Turbo Blower (FCEV Turbo Blower 의 동특성 해석)

  • Yook, Ji-Yong;Yang, Hyun-Sub;Lee, Chang-Ha;Jo, Kyung-Suk;Park, Yong-Sun;Kwon, Hyuk-Ryul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.599-606
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    • 2010
  • This paper presents dynamic analysis of FCEV (Fuel Cell Electric Vehicle) Turbo Blower. To analyze the dynamic characteristics of Turbo Blower, finite element model which consists of solid elements is constructed. Evaluation of stress for safety of rotor sleeve due to centrifugal force, Shrink fit analysis in maximum rotation speed is performed. Rotor dynamic analysis of Turbo blower is conducted using Campbell diagram and FEA (Finite element analysis) results are compared with experimental results to evaluate of validity of finite element model. To evaluate of Structure vibration characteristics, Modal analysis and forced vibration analysis are performed through FEA and experiment.

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Development of the Decelerator for Briquetting Machine with Low Vibration (저진동 슬래그 분쇄장치용 감속기 개발)

  • Lee, Hyoung Woo;Hur, Nam Soo;Kim, In Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1043-1049
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    • 2012
  • In order to develop the decelerator for briquetting machine which composed of multi-staged gears, shafts and bearings, static design of the decelerator has been carried out through the analysis of bending and face forces, including structural analysis, applied on those teeth in accordance with AGMA(American Gear Manufacturers Association) standard. And also, dynamic design has been carried out with considering of vibratory forces caused by unbalance mass and transmitting error of gear. On the results of vibration analysis, it has been confirmed that there is not any critical speed within its operating range.