• Journal of the Korean Ceramic Society
• /
• v.13 no.1
• /
• pp.35-44
• /
• 1976

The effect of quartz which exists in clays, especially in kaolin used for the production of chamotte sagger, on the strength of refractory was examined. In this study, a mixture of chamotte 50%, kaolin 25%, plastic clay 25% in ternary component system was selected as a batch composition. To this mixture 1%, 3% and 5% of feldspar and sericite were added respectively. The plastic clay used here was separated under 170 mesh by dry process. Feldspar and sericite were separated under 325 mesh by dry process. Feldspar and sericite were separated under 325 mesh by dry process. In order to change the particle size and the content of quartz, the kaolin was separated under 60, 115, 170 and 325 mesh by wet process, substituted quartz for coarse parts of it. Chamotte was classified into three grades, coarse (5-10mesh): medium (10-20mesh): fine(20-115mesh) and the ratio was 1:1:1. Samples were formed in 0.8xIx10cm size with 12.5% water at 160kg/$\textrm{cm}^2$ pressure, and fired at 130$0^{\circ}C$ for 1 hr. The fired samples were ivnestigated by means of x-ray diffraction analysis and microscopic observation, and the physical properties of them were also examined, such as firing shrinkage, apparent specific gravity and bulk specific gravity, apparent porosity, water absorption and modulus of rupture. The obtained results are as follows: 1. When screened kaolin with low content of quartz was added to fixed chamotte-plastic clay system, the sample lowered modulus of rupture and increased apparent porosity as the size of kaolin became finer. 2. When kaolin under 325 mesh with 7.2-15.81% quartz between 60-325 mesh was added to fixed chamotte-plastic clay system, the sample had higher apparent porosity and lower modulus of ruputure as the size and the amount of quartz became larger. 3. The addition of feldspar and sericite to chamotte-plastic clay system improved apparent porosity and modulus of rupture. The effect of feldspar was better when quartz content was low, although that of sericite was better than quartz content was high.

• Journal of the Korean Ceramic Society
• /
• v.17 no.4
• /
• pp.188-196
• /
• 1980

To investigate the corrosion behavior of the clay-bonded kaolin chamotte by molten aluminum, the mixture of 20 wt% fire clay and 80 wt% kaolin chamotte was prepared and fired in the temperature range 900~120$0^{\circ}C$. The specimens fired at each temperature were reacted with molten aluminum at 90$0^{\circ}C$. The results obtained in this experiment are as followed. 1) It was confirmed through X-ray diffraction analysis that the clay-bonded kaolin chamotte exposed to molten aluminum suffered penetration by the reaction of aluminum with silica forming alumina and metallic silicon. 2) Penetration was independent whether the silica existed as free or one component of mullite. 3) Penetration of the specimen fired at 90$0^{\circ}C$ was negligible while the others fired above 100$0^{\circ}C$ showed remarkable penetration. 4) Penetration rate at 90$0^{\circ}C$ was parabolically increased with the holding time as in the case of metal oxidation.

• Journal of the Korean Ceramic Society
• /
• v.14 no.4
• /
• pp.215-225
• /
• 1977

In this study, we are observe to the sagger which is composed of cordierite-mullite system. And especialy, we investigated the characteristics of the body which composed of Chamotte-Kaolin-Plastic clay-Talc (or Clinochlore) system and Chamotte-Kaolin-Plastic clay-Agalmatolite-Talc (or Clinochlore) system. The obtained results are as follows. 1. Modulus of rupture and apparent porosity were improved by particle size of talc and clinochlore in order that -16 mesh, -6 mesh, 6-16 mesh. 2. When the body composed of talc, the modulus of rupture was increased as firing temperature was rising up but composed of clnochlore, it was reversed. 3. When added to the agalmatolite, firing shrinkage, modulus of rupture and apparent porosity were improved. 4. Mineral phases of samples fired at 125$0^{\circ}C$ above consist of cordierite, mullite and $\alpha$-cristobalite.

• Journal of the Korean Ceramic Society
• /
• v.18 no.1
• /
• pp.41-47
• /
• 1981

The sintering characteristics of the SiC-Clay-Kaolin chamotte system were studied by addition of $Al_2O_3$ for the manufacture of silicate-bonded silicon carbide refractories at $1350^{\circ}C$. The sinterbilit of SiC-Binder mixture was measured by apparent porosity and compressive strength. And its mineral compositions were identified with X-ray diffractometer. The following results were obtained; 1) Optimum amount of mixed clay ($\textrm{Al}_2\textrm{O}_3$ 40 wt% mixed) as a binder was about 25wt% 2) Appropriate mixing ratio of mixed Kaolin chamotte ($\textrm{Al}_2\textrm{O}_3$ 40wt% mixed) was about 30wt% in the clay Kaolin chamotte binder. 3) Variation of apparent porosity and compressive strength of sintered SiC-binder mixture fired at $1350^{\circ}C$ were due to the sinterbility of clay.

• Journal of the Korean Ceramic Society
• /
• v.33 no.7
• /
• pp.725-734
• /
• 1996

Shrinkage behaviors associated with forming drying and firing processes could be a driving force for the densification in materials. Low shrinkage-densification behaviors in clay materials have been shown to be highly dependent upon the processing parameters including particle size effect and kinetic behaviors caused by phases transformation characteristics. Chamottes pre-treated at 90$0^{\circ}C$ and 120$0^{\circ}C$ had dominent influence upon shrinkage control of materials during heat-treatment. But Coarse chamotte particles heat-treated at 120$0^{\circ}C$ did not contri-bute to any densification behaviors in clay materials while these added coarse particles could enhance near-net-shape control. Microstructure / property relationships in clay materials have been thought to be directly influenced by optimized characteristics between low shrinkage and densification behaviors.

• Journal of the Korean Ceramic Society
• /
• v.21 no.4
• /
• pp.366-372
• /
• 1984

Unstabilized Zirconia was added to basic composition under 44$mu extrm{m}$ of 57.80wt% Clay-22.20wt% Chamotte-20.00wt% Agalmatolite system. Here the amount and the particle size of Zirconia were 5-25wt% and -20${\mu}{\textrm}{m}$ respectively and the body of these composition was first at 135$0^{\circ}C$. The results obtained from examining the properties of sintered body were as follows. 1. Firing linear shrinkage apparent density and bulk density apparent porosity and water absorption of the samples had the tend to increase according as the particle size of zirconia became larger and the amount of zirconia increased. 2. Modulus of rupture was inversely proportional to the particle size and the additive amount of zirconia, . Especially in case that the particle size of zirconia over 5${\mu}{\textrm}{m}$ and the additive amount of zirconia was 25wt% the modulus of rupture had shrunk drastically. 3. The maximum value of KIC was obtained at 20wt% additive amount of zirconia according to the each particle size of zirconia. Especially the highest value of KIC is 2, 173 M. Pa. M1/2 when the particle size of zirconia is 5~10${\mu}{\textrm}{m}$ and the additive amount is 20wt%.

• Journal of the Korean Ceramic Society
• /
• v.29 no.1
• /
• pp.15-22
• /
• 1992

The reason for permanent shrinking of recycled castable refractories from alumino-silicate waste refractories was investigated and the method to control shrinking is suggested in order to increase maximum service termperature. The porosity of castable refractories with waste material as large aggregate decreases after heat treatment because the porosity of waste refractories is greater than the of green material, in which CaO around large aggregate penetrates into aggregate and promotes liquid phase sintering. The shrinking of recycled castable refractories resulted in the decrease in porosity can be controled by addition of green kaolin chamotte as large aggregate. The shrinking of recycled castable refractories caused by the differences in densities of mineral phases before and after heat treatment can be controled by addition of kyanite. The use of green kaolin chamotte and kyanite increases the service temperature of recycled castable refractories up to 1500$^{\circ}C$.

• The Korean Journal of Quaternary Research
• /
• v.23 no.2
• /
• pp.13-33
• /
• 2009

Mineralogical analysis with petrographic microscope and XRD was carried out to verify manufacturing technique of the tiles(9 samples) and kiln wall materials(5 samples) from the Anchang-ri history site in Wonju county. One of the results we found is such that during the tile manufacturing process fine tile fragments or wall materials might be added instead of chamottes to maintain tile pattern. Abandoned tiles or wall materials were recycled repeatedly, which may be supported by the recycled chamottes that made from iron-rich fine aggregates or disposed kiln wall materials in many samples analyzed. The tiles and wall materials are divided into 3 types, including low temperature type (below $800^{\circ}C$), intermediate temperature type ($800-930^{\circ}C$) and high temperature type ($930-1470^{\circ}C$) as a function of firing temperature which deduced by mineral assemblages identified under petrographic microscope and by XRD composition. Both Kiln A8 of Choseon Dynasty and wall material AW5 were burned at the highest temperature among the all analyzed samples.

• Journal of the Korean Ceramic Society
• /
• v.52 no.3
• /
• pp.192-196
• /
• 2015

Low soda alumina powder was fabricated using silica (${\alpha}$-quartz) as an agent for removing soda components in the alumina. Quartz powder 2 mm in size was added to aluminum hydroxide obtained through the Bayer process, and then the mixture was heated at various temperatures. Finally, the heat-treated powders were sieved for classification. In this study, the effects of the quartz amount and heating temperature on the mechanism of removing soda were examined. A minimum soda content of 0.005 wt% was observed at the conditions of 15 wt% quartz (based on $Al(OH)_3$ amount) heat-treated at $1600^{\circ}C$ for 8 h. The soda components, such as $Na_2O$, NaOH, and $Na_2CO_3$, in alumina were ionized and activated at high temperature, and this facilitated the reaction with quartz silica and alumina producing nepheline. The advantages of using quartz include low iron content and low cost in comparison with the conventional de-soda process using chamotte, another silicate mineral.

• Journal of the Korean Ceramic Society
• /
• v.18 no.1
• /
• pp.13-22
• /
• 1981

This study is to investigate the effective mineralizer in the manufacture of forsterite porcelain as a high frequency insulator. A mixture of $Mg(OH)_2$. and $SiO_2$.($\alpha$-Quartz) corresponding to the molar ratio of 2.0 MgO: 1.0 $SiO_2$ was prepared from the materials of high purity. It was heated to 140$0^{\circ}C$ at the rate of 20$0^{\circ}C$/hr, which was kept constantly for 1 hour, and one has made chamotte after cooling. Six kinds of glasses were prepared by an 0.1 atomic equivalent of K ions substitution-Ba, Bi, Zn, Cd, Zr-to the basic K-glass (0.333 $K_2O$.1.14 $SiO_2$) and were melted approximately at 150$0^{\circ}C$. The forsterite bodies were provided by adding each glass (10, 15, 20, 25, 30%) to the forsterite chamotte, which was fired at 1320, 1360, 1400, 144$0^{\circ}C$. (1 hr). One has examined the physical and dielectric properties for the specimens. The results of the experiments are as follows; 1. As for water absorption: Bodies were better vitrified with an addition and temperature change of Ba, Bi, Zn-glasses. The specimen containing Cd-glass showed deviation of slow decreasing, where as K-glass was completely not vitrified. 2. Bodies containing Ba, Zn, Bi-glasses appeared comparatively high Modulus of Rupture at 136$0^{\circ}C$, while containing Zr-glass had the highest Modulus of Rupture as the addition changes remarkably at 140$0^{\circ}C$. 3. It was estimated that 20-25% glass present in a forsterite bodies were in good conditions as for physical properties. 4. Specimens of Ba, Bi, Zr-glasses were superior as for dielectric properties, where among Ba-glass was most excellent. 5. Dielectric constant commonly increases in a slight gradient as firing temperature rises. 6. The petrographic examination showed that the bodies containing Ba, Bi-glasses had fine crystals, and were observed distinctly large mosaic crystals in the Zn-glass.