• The Korean Journal of Ceramics
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• v.1 no.2
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• pp.86-90
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• 1995

Theoretical predictions for thermodynamically stable phases which formed when alkali(sodium and potassium) vapors reacted with alumina-chromia refractories under coal gasifying atmosphere were confirmed experimentally using a laboratory-scale coal gasifying reaction system and a commercial alumina-chromia refractory using SEM, XRD, and EDAX. Alkali concentration profiles in the refractory as a function of time were also determined. The results showed that the compounds that formed were $X_2O{\cdot}Al_2O_3, X_2O{\cdot}Cr_2O_3, X_2O{\cdot}5Al_2O_3, X_2O{\cdot}7Al_2O_3, X_2O{\cdot}11Al_2O_3(X=Na^+ \;or\; K^+)$, depending upon the alkali concentration and time of exposure at high temperatures. The presence of sulfur in gasifying atmospheres did not appear to affect the alkali reaction produces. Alkali pentration into the alumina-chromia refractory was deep and the formation of the $Na_2O{\cdot}Al_2O_3/K_2O{\cdot}Al_2O_3$ compunds resulted in the serious deformation of the refractory due to the large volume expansion at the reaction surface. The hot face of the alumina-chromia refractory in service under an alkali environment is prone to failure by alkali attack.

• 한국신재생에너지학회:학술대회논문집
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• 2007.11a
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• pp.441-444
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• 2007

The inside wall of a coal gasifier is lined with refractory, and the corrosion of the refractory by coal sag is an important parameter affecting the refractory lifetime and the replacement period. This paper examines the changes in microstructure of a chromia refractory due to chemical reactions with penetrating slag as a function of slag composition. The effects of CaO and $Fe_2O_3$ concentrations were studied using Datong and KIDECO slag. Static corrosion experiments were carried out, the percent slag penetration and changes in the microstructure were determined by SEM/EDX analyses. FactSage equilibrium calculations were carried out to determine the equilibrium products and the predictions were compared with experimental observations.

• Journal of the Korean Ceramic Society
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• v.32 no.10
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• pp.1117-1122
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• 1995

The effect of grain boundary structure on zigzag migrtion has been studied. Five kinds of a(2110)-m(1010) diffusion couples with different twist angles by 30$^{\circ}$from a [0001] common direction of each plane were prepared. When chromia (Cr2O3) was added to the diffusion couples by a vapor phase, zigzag migration of the grain boundary occurred. The fraction of zigzag migration did not essentially vary with the twist angle, but the magnitude and migration distance of individual migrating segment varied. The variation of CIGM morphology thus appears to result from the change in grain boundary mobility due to microscopic deviation of grain boundary structure out of a macroscopic grain boundary orientation.

• Bulletin of the Korean Chemical Society
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• v.21 no.10
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• pp.1049-1051
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• 2000

A chromia-pillared clay has been prepared by ion exchange type intercalation reaction between the sodium ion in montmorillonite and the trimeric chromium oxyformate (TCF) ion, and by subsequent heat-treatment. The structural and thermal properties have been systematically studied by thermal analysis, powder XRD, IR spec-troscopy, and XAS. The gallery height of~6.8 $\AA$ upon intercalation of the TCF ion suggests that the $Cr_3O$ plane is parallel to the aluminosilicate layers. Even though the basal spacing of TCF intercalated clay decreases slightly upon heating, the layer structure was retained up to $550^{\circ}C$ as confirmed by XRD and TG/DTA. Ac-cording to the EXAFS spectroscopic analysis, it is identified that the (Cr-Cr) distance of 3.28 $\AA$ between vertex-linked CrO6 octahedra in TCF splits into 2.64 $\AA$, 2.98 $\AA$, and 3.77 $\AA$ due to the face-, edge-, and corner-shared CrO6 octahedra after heating at $400^{\circ}C$, implying that a nano-sized chromium oxide phase was stabilized within the interlayer space of clay.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2001.11a
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• pp.267-272
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• 2001

• Proceedings of the Korean Ceranic Society Conference
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• 2002.10a
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• pp.157.1-157
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• 2002

• Applied Chemistry for Engineering
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• v.18 no.5
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• pp.495-500
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• 2007

The inside wall of a coal gasifier is lined with refractory, and the corrosion of the refractory is an important factor affecting the refractory lifetime and the replacement period. This paper examines the changes in microstructure of a chromia refractory due to chemical reactions with slag having varying amounts of $Fe_2O_3$. Slag samples were prepared by adding $Fe_2O_3$ to KIDECO slag, and static corrosion experiments were carried out at $1550^{\circ}C$. The layer of $(Fe,Cr)_3O_4$ formation and the depth of Fe depletion in the infiltrating slag were determined. In addition, FactSage equilibrium calculations were carried out in order to determine the conditions of formation, and to compare with the experimental observations. In the sample exposed to KIDECO slag, which has about 10 wt% $Fe_2O_3$, the formation of $(Fe,Cr)_3O_4$ was not observed. As the $Fe_2O_3$ concentration in slag increased, $(Fe,Cr)_3O_4$ formation and Fe depletion depth increased. Increasing $Fe_2O_3$ concentration also made the slag/refractory interface indistinguishable. Equilibrium calculations predicted that higher $Fe_2O_3$ concentrations favor chromite formation at gasification temperatures. The chromite formation was most favorable when the amount of $Cr_2O_3$ was limited, as in the case of dissolved $Cr_2O_3$ in slag. When the concentration of $Fe_2O_3$ in slag was less than 20%, the formation of chromite was least favorable in the system with equal amounts of slag and refractory.

• Journal of Energy Engineering
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• v.13 no.4
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• pp.281-290
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• 2004

Spent refractories from a coal gasifier after 1000 hours of operation were analyzed for crystalline phases, chemical composition and microstructures as a function of slag penetration depth, and the slag corrosion mechanism was determined. The chemical corrosion of chromia refractory occurred via reaction between Cr$_2$O$_3$ of the refractory and FeO and A1$_2$O$_3$ in the slag. The FeO reacted with Cr$_2$O$_3$ at the slare/refractory interface and formed FeCr$_2$O$_4$. After all FeO were consumed, Al in the penetrating slag substituted Cr in Cr$_2$O$_3$, forming (Al, Cr)$_2$O$_3$, at the edges of the particle, which were broken to form fragments rich in Al. The corrosion resistance of Cr$_2$O$_3$ varied with the particle size and the extent of sintering, and the higher resistance was observed in the larger and more sintered particles. There was no chemical change in ZrO$_2$, but showed the effects of physical corrosion: the grain boundaries became more wavy, and ZrO$_2$ grains were split in the corroded area. The slag penetration depth increased in the refractory samples farther down from the feed nozzles.

• Applied Chemistry for Engineering
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• v.10 no.2
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• pp.242-246
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• 1999

For the fluorination of $CF_2Cl_2$, the yield of $CF_4$ was found to be increased with the contact time and the reaction temperature. When the mole ratio of HF/$CF_2Cl_2$ is 3 or above, the yield of $CF_4$ was attained to 100% at $370^{\circ}C$ and contact time of 3 seconds. In the case of the fluorination of $CCl_4$ with HF, the yield of $CF_4$ was obtained above 90% at the reaction temperature of $500^{\circ}C$, the contact time of 3 seconds, and the mole ratio of HF/$CCl_4$ of 5.

• The Korean Journal of Ceramics
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• v.1 no.1
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• pp.29-34
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• 1995

Theoretical predictions were made for thermodynamically stable phases which formed when alkali(sodium and Potassium) vapors reacted with the 90% $Al_2O_3$-10% $Cr_2O_3$ refractory under coal gasifying atmosphere using the computer program of SOLGASMIX-PV. The calculation results showed that the stable compounds that formed were $X_2O$.$Al_2O_3$ and $X_2O$.$llAl_2O_3$(X=$Na^+$ or $K^+$), depending upon the alkali concentration. The presence of sulfur in gasifying atmospheres did not appear to affect the species of alkali reaction products. Alkali attack at high temperatures is likely to cause serious degradation at the hot face of the refractory, indicating that the alkali concentration is an important factor to affect the degradation of the refroctory.