• Proceedings of the KSME Conference
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• 2001.06a
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• pp.969-974
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• 2001

Circular cylindrical tubes are widely used in structures such as vehicles and aircraft structures, where light weight and high compressive/bending/torsional load carrying capacity are required. When axially compressed, relatively thick circular cylindrical tubes deform in a so-called ring mode. Each ring develops and completely collapses one by one until the entire length of the tube collapses. During the collapse process the tube absorbs a large amount of energy. Like honey-comb structures, circular cylindrical tubes are light weighted, are capable of high axial compressive load, and absorb a large amount of energy before being completely collapsed. In this report, the subject of axial plastic buckling of circular cylindrical tubes was reviewed first. Then, the axial collapse process of the tubes in a so-called ring mode was studied both experimentally and numerically. In the experiment, steel tubes were axially compressed slowly until they were completely collapsed. Fixed boundary condition was provided. Numerical study involves axisymmetric, elastic-plastic, large deflection, self-contact mechanisms. The measured and calculated results were presented and compared with each other. The purpose of the study was to evaluate the load carrying capacity and the energy absorbing capacity of the tube.

• International Journal of Automotive Technology
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• v.6 no.5
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• pp.501-506
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• 2005

With the respective collapse characteristics of aluminum and CFRP (Carbon Fiber Reinforced Plastics) tubes in mind, axial collapse tests were performed for aluminum/CFRP compound tubes, which are composed of square or circular shaped aluminum tubes wrapped with CFRP outside. In this study, the collapse modes and the energy absorption characteristics were analyzed for aluminum/CFRP compound tubes which have different fiber orientation angle of CFRP. Fracture modes in the aluminum/CFRP compound tubes were rather stable than those in the CFRP tubes alone, probably due to the ductile nature of the inner aluminum tubes. The absorbed energy per unit volume of the aluminum or the aluminum/CFRP compound tubes was higher than that of CFRP tubes. Meanwhile, the absorbed energy per unit mass, for the light-weight design aspect was higher in the aluminum/CFRP compound tubes than in the aluminum tubes or the CFRP tubes. The energy absorption turned out to be higher in circular tubes than in square tubes. Beside the collapse modes and the energy absorption characteristics were influenced by the orientation angle, and the compound tubes took the most effective energy absorption when the fiber orientation angle of CFRP was 90 degrees.

• Structural Engineering and Mechanics
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• v.34 no.3
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• pp.367-376
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• 2010

In this paper, an experimental investigation of the mechanical behavior and buckling failure of sharp-notched circular tubes subjected to cyclic bending is discussed. The unnotched and sharp-notched circular tubes of SUS 304 stainless steel were tested under symmetric curvature-controlled cyclic bending. It was found from moment-curvature curves that the loops show cyclic hardening and gradually steady after a few cycles for all tested tubes. The ovalization-curvature curves show an unsymmetric, ratcheting and increasing manner with the number of cycles. In addition, it was found that six almost parallel lines corresponding to unnotched and five different notch-depth (0.2, 0.4, 0.6, 0.8 and 1.0 mm) tubes were noted from the experimental relationship between the cyclic controlled curvature and the number of cycles necessary to produce buckling on a log-log scale. An empirical formulation was proposed so that it could be used for simulating the aforementioned relationship. By comparing with the experimental finding, the simulation was in good agreement with the experimental data.

• Structural Engineering and Mechanics
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• v.70 no.2
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• pp.153-168
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• 2019

In this paper, energy absorption characteristics of circular windowed tubes with different section shapes (circular, ellipse, square, hexagon, polygon and pentagon) are investigated numerically and experimentally. The tube possesses the same material, thickness, height, volume and average cross sectional area which are subjected under axial and oblique quasi-static loading conditions. Numerical model was constructed with FE code ABAQUS/Explicit, the obtained outcome of simulation is in good matching with the experimental data. The energy absorbed, specific energy absorption, crash force efficiency, peak and mean loads along with the collapse modes with their initiation point of simple and windowed tubes were evaluated. The technique for order of preference by similarity ideal solution (TOPSIS) approach was employed for assessing their overall crushing performances. The obtained results confirm that efficacy of crash force indicators have improved by introducing windows and tubes with pentagonal and circular windows achieves the maximum ranking about 0.528 and 0.517, it clearly reveals the above are best window shapes.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.108-113
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• 2004

The compressive axial collapse tests were performed to investigate energy absorption characteristics of Al/CFRP compound tubes which are aluminum tubes wrapped with CFRP (Carbon Fiber Reinforced Plastics) outside the aluminum circular and square tubes. Based on collapse characteristics of aluminum tubes and CFRP tubes respectively, the axial collapse tests were performed for Al/CFRP compound tubes which have different fiber orientation angles. Test results showed that Al/CFRP compound tubes supplemented the unstable brittle failure of CFRP tubes due to ductile nature of inner aluminum tubes. In the light-weight aspect, specific energy absorption were the highest for Al/CFRP, CFRP in the middle, and aluminum the lowest. Also, specific energy absorption of circular tubes was higher than square tubes'. It turned out that fiber orientation angle of Al/CFRP compound tubes influence specific energy absorption together with the collapse modes of the tubes.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.9 no.4
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• pp.454-461
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• 1997

Heat transfer and pressure drop for single phase flow of water in circular smooth and micro-fin tubes are measured. Copper tubes of 9.52 and 7mm outer diameter were used. The internal roughness in micro-fin tubes was formed by spiral grooves having $25^{\circ}$ helx angle, 0. 12mm fin height and 0.454mm pitch in 9.52mm tubes; $18^{\circ}$ helix angle, 0.15mm fin height and 0.322mm pitch in 7mm tubes. The measured friction factor and heat transfer coefficient are compared with relevant previous works, and the correlations for micro-fin tube are developed.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.2059-2065
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• 2008

In this paper, quasi-static crushing tests of composite circular tubes under axial compression load are conducted to investigate the energy absorption characteristics. Circular tubes used for this experiment are glass/epoxy (GFRP) composite tubes, which is fabricated by the filament winding method. One edge of the composite tube is chamfered to reduce the initial peak load and to prevent catastrophic failure during crushing process. Two suggested trigger mechanisms for the composite tubes are investigated. Crushing modes are mainly affected by thickness/diameter ratio, and average crushing loads are mainly affected by their cross-sections. Energy absorption characteristics vary significantly as a function of the tube geometry, trigger mechanism, t/D ratio and the cross-sectional shape.

• Transactions of Materials Processing
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• v.23 no.8
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• pp.507-512
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• 2014

The objective of the current investigation is to establish techniques in micro pattern forming operations of polymeric circular tubes by using hydrostatic pressing. This method was developed and successfully applied to the micro pattern forming on polymeric plates. The key idea of the new technique is to pressurize multiple vacuum-packed substrate-mold stacks above the glass transition temperature of the polymeric substrates. The new process is thought to be a promising micro-pattern fabrication technique for two reasons; first, (hydro-) isostatic pressing ensures a uniform micro-pattern replicating condition regardless of the substrate area and thickness. Second, multiple curved substrates can be patterned at the same time. With the prototype forming machine for the new process, micro prismatic array patterns, 25um in height and 90 degrees in apex angle, were successfully made on the PMMA circular tubes with diameters of 5~40mm. These results show that this process can be also used in the micro pattern forming process on curved plates such as circular tube.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.11
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• pp.1768-1775
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• 2004

The compressive axial collapse tests were performed to investigate collapse modes and energy absorption characteristics of Al/CFRP compound tubes which are aluminum tubes wrapped with CFRP(Carbon Fiber Reinforced Plastics) outside the aluminum circular and square tubes. Based on collapse characteristics of aluminum tubes and CFRP tubes respectively, the axial collapse tests were performed for Al/CFRP compound tubes which have different CFRP orientation angles. Test results showed that Al/CFRP compound tubes supplemented the unstable brittle failure of CFRP tubes due to ductile nature of inner aluminum tubes. In the light-weight aspect, specific energy absorption were the highest for Al/CFRP, CFRP in the middle, and aluminum the lowest. Also, specific energy absorption of circular tubes was higher than square tubes'. It turned out that CFRP orientation angle of Al/CFRP compound tubes influence specific energy absorption together with the collapse modes of the tubes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.71-74
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• 2005

In manufacturing automotive parts, such as engine cradles, frame rails, subframes, cross-members, and other parts from circular tubes, pre-bending and pre-forming operations are often required prior to the subsequent tubular hydroforming process. During some pre-forming operations, the cross section of a bent circular tube is crushed into an oval-like shape to ensure proper geometry and sufficient clearance in the hydroforming dies. For such applications, the use of oval Instead of circular tubes could be an effective means of eliminating the pre-forming step. The oval tube could also be produced with less thinning and with less strain on the outside of the bend when controlled by a booster system without the use of mandrel. Hence, the understanding of the issues that occur in the bending of oval tubes is worthy of Investigation. This paper presents parametric studies on the bending of oval tubes without a mandrel. The finite element modeling technique is used to examine the deformation characteristics for both circular and oval tubes. In the simulations, the bending process parameters of bend radius, aspect ratio of the tube ovalness, and tube wall thickness are varied. Observations are made to obtain a hoop-buckle limit diagram in terms of a non-dimensional shape degradation factor. Suggestions based upon developed criteria are made on the acceptability of bend tubes suitable for hydroforming applications without the need ofa pre-forming step or the used of a mandrel.