• Title/Summary/Keyword: Coal bottom ash

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Strength and durability characteristics of bricks made using coal bottom and coal fly ash

  • Ashish, Deepankar Kumar;Verma, Surender Kumar;Singh, Joginder;Sharma, Namesh
    • Advances in concrete construction
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    • v.6 no.4
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    • pp.407-422
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    • 2018
  • The study evaluates properties of brick having coal ash and explores the possibility of utilization of coal bottom ash and coal fly ash as an alternative raw material in the production of coal ash bricks. Lower cement content was used in the investigations to attain appropriate strength and prohibit high carbon content that is cause of environmental pollution. The samples use up to 7% of cement whereas sand was replaced with bottom ash. Bricks were tested for compressive strength, modulus of rupture, ultrasonic pulse velocity (UPV), water absorption and durability. The results showed mix proportions of bottom ash, fly ash and cement as 1:1:0.15 i.e., M-15 achieved optimum values. The coal ash bricks were well bonded with mortar and could be feasible alternative to conventional bricks thus can contribute towards sustainable development.

Alkali-Activated Coal Ash(Fly Ash, Bottom Ash) Artificial Lightweight Aggregate and Its Application of Concrete (알칼리 활성화 석탄회(Fly Ash, Bottom Ash) 인공경량골재 및 콘크리트 적용)

  • Jo Byung-Wan;Park Seung-Kook;Kwon Byung-Yoon
    • Journal of the Korea Concrete Institute
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    • v.16 no.6 s.84
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    • pp.751-757
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    • 2004
  • Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

Performance of bricks and brick masonry prism made using coal fly ash and coal bottom ash

  • Verma, Surender K.;Ashish, Deepankar K.;Singh, Joginder
    • Advances in concrete construction
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    • v.4 no.4
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    • pp.231-242
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    • 2016
  • The major problem of a coal combustion-based power plant is that it creates large quantity of solid wastes. So, to achieve the gainful use of waste materials and to avoid other environmental problems, this study was undertaken. The quantity of coal ash by-products, particularly coal fly ash and coal bottom ash has been increasing from the coal power plants around the world. The other objective of this study was to explore the possibility of utilization of coal ash in the production of ash bricks. In 15 different mixes, Mix Designation M-1 to M-15, the varying percentages of lime and gypsum were used and sand was replaced with coal bottom ash. Further, it has been noticed that the water absorption and compressive strength of mix M-15 is 13.36% and 7.85 MPa which is better than the conventional bricks. The test results of this investigation show that the prism strength of coal ash masonry prisms was more than that of the conventional bricks.

A Study on the Durabilities of High Volume Coal Ash Concrete by the Kinds of Coal Ash (석탄회 종류에 따른 석탄회를 대량 사용한 콘크리트의 내구특성에 관한 연구)

  • Choi, Se-Jin;Kim, Moo-Han
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.3
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    • pp.73-78
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    • 2009
  • Coal ash is a by-product of the combustion of pulverized coal, and much of this is dumped in landfills. The disposal of coal ash is one of the major issues for environmental problems. In this paper, the effects of the kinds and replacement ratio of coal ash on the durabilities of concrete mixtures are investigated. Fine aggregate was replaced with coal ash(fly ash and bottom ash) in five different ratios, of 0%, 10%, 20%, 35%, and 50% by volume. Test results indicated that the compressive strength increased with the increase in fly ash percentage. The loss of compressive strength of bottom ash concrete mixes after immersion in sulphuric acid solution was less than in the control mix(BA0). In addition, the carbonation depth of fly ash concrete mixes was lower than the control mix(FA0).

A Study on Application of Bottom Ash with Grouting Improvement and Waterproof Grouting (지반보강 및 차수 그라우팅재로서의 Bottom Ash 활용에 관한 연구)

  • Kwon, Hyuk-Doo;Lee, Bum-Jun;Doh, Young-Gon;Lee, Song
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.1075-1082
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    • 2008
  • Recently, coal ashes which are increasing annually are buried in ash ponds as industrial wastes. However, buried coal ashes can pollute ground water and ground due to leachate from coal ashes, which are serious environmental problem. Even though a lot of researches on recycling of coal ashes have been conducted, only 15% of coal ashes are recycled up to now. And those recycled coal ashes are not bottom ashes but fly ashes. So in this study, it was proved that Bottom Ash can be used as an alternative material to O.P.C(Ordinary Portland Cement) according to laboratory test results and test field construction. Also bottom ash is more economical and environmentally friendly than O.P.C.

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Study on characteristics of board prepared by microwave drying process of coal bottom ash and vermiculite (바텀애쉬를 이용한 흡음 내장재 개발에 관한 연구)

  • Jun, Hyun Chul;Kim, Geug Tae
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.3
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    • pp.135-142
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    • 2017
  • In this study, we prepared the board of vermiculite materials utilizing coal bottom ash from the Western thermal power stations in Korea and obtained experimental data in applications for building interior materials with the characteristics of sound absorption. To produce the mixture materials of vermiculite and coal bottom ash, we used a microwave drying process. In addition, a ball milling process was used to produce particles of coal bottom ash with a uniform size of $65{\mu}m$. When the board made from mixture materials of vermiculite and coal bottom ash were produced with bottom ash sulfur concentrations of 5, 10 wt%, maximum bending loads were analyzed. These experimental results would contribute much to fundamental data essential to the recycling technology of coal bottom ash.

An Experimental Study on the Properties of Concrete using High Volume of Coal Ash

  • Kim, Moo Han;Choi, Se Jin
    • Architectural research
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    • v.4 no.1
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    • pp.39-44
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    • 2002
  • Recently, the coal-ash production has been increased by increase of consumption of electric power. So it is important to secure a reclaimed land from pollution and develop practical application of coal ash. This is an experimental study to compare and analyze the properties of concrete using high volume of coal ash (including fly ash and bottom ash) as a part of fine aggregate. For this purpose, the mix proportions of concrete according to replacement ratio of coal ash (10, 20, 35, 50%) were selected. And then air content, slump, setting time, bleeding content, chloride content, compressive strength and carbonation test were performed. According to test results, it was found that the bleeding content of concrete using the coal ash decreased according to increase of replacement ratio. And the chloride content of concrete using the bottom ash as a part of fine aggregate increased as the replacement ratio of bottom ash increased, but it is satisfied with the total chloride content of concrete recommended by KCI - $0.3kg/m^3$ below. Also, the compressive strength of concrete using the bottom ash was similar to that of plain concrete(BA 0) after 28days of curing and the carbonation depth of concrete increased as the replacement ratio increased. However, the carbonation depth of concrete using the fly ash decreased as the replacement ratio of fly ash increased.

An Experimental Study on the Durability of Concrete using the Bottom Ash as a part of Fine Aggregate (Bottom Ash를 잔 골재 대체재로 사용한 콘크리트의 내구성에 관한 실험적 연구)

  • 최세진;이성일;정용;김양배;오복진;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.19-24
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    • 2003
  • Recently, the by-product of coal ash has been increased by increase of consumption of electric power. So in view of environmental aspect, it is important to secure a reclaimed land and treatment utility for coal ash. This is an experimental study to compare and analyze the properties of high volume coal-ash concrete using the bottom ash. For this purpose, the mix proportions of concrete according to the replacement ratio of bottom ash(l0, 20, 35, 50%). And then air content, slump, compressive strength, durability test were performed. According to test results, it was found that the compressive strength of bottom ash concrete was similar to that of plain concrete(BA0). And the carbonation depth of bottom ash concrete increased as the replacement ratio of bottom ash.

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Synthesis of zeolite with reaction temperature and alkali concentration from coal bottom ash (화력발전소 바닥재로부터 합성된 제올라이트의 반응온도와 알칼리 농도에 따른 상변화에 대한 연구)

  • Jun So-Youn;Han Gi-Chun;Ahn Ji-Whan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.5
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    • pp.204-210
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    • 2004
  • Though the recycling rate of coal fly ash generated from domestic thermoelectric power plants is gradually increased, at present, the most amount of coal bottom ash is disposed by a landfill instead of recycling. Therefore, to reuse a coal bottom ash as high-value materials the synthesis of zeolite made from a coal bottom ash was investigated in this study. NaPl, hydroxy-sodalite and tobermorite were produced through the alkaline hydrothermal reaction of pulvelized bottom ash at various temperatures; 80, 120, $150^{\circ}C$, and the concentration of NaOH at the range from 1 to 5 M. Especially, NaPl with excellent cation exchange capability had a high crystallinity at ${\leq}2$ M NaOH and ${\leq}120^{\circ}C$.

CO2 sequestration and heavy metal stabilization by carbonation process in bottom ash samples from coal power plant

  • Ramakrishna., CH;Thriveni., T;Nam, Seong Young;kim, Chunsik;Ahn, Ji Whan
    • Journal of Energy Engineering
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    • v.26 no.4
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    • pp.74-83
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    • 2017
  • Coal-fired power plants supply roughly 50 percent of the nation's electricity but produce a disproportionate share of electric utility-related air pollution. Coal combustion technology can facilitate volume reduction of up to 90%, with the inorganic contaminants being captured in furnace bottom ash and fly ash residues. These disposal coal ash residues are however governed by the potential release of constituent contaminants into the environment. Accelerated carbonation process has been shown to have a potential for improving the chemical stability and leaching behavior of bottom ash residues. The aim of this work was to quantify the volume of $CO_2$ that could be sequestrated with a view to reducing greenhouse gas emissions and stabilize the contaminated heavy metals from bottom ash samples. In this study, we used PC boiler bottom ash, Kanvera reactor (KR) slag and calcined waste lime for measuring chemical analysis and heavy metals leaching tests were performed and also the formation of calcite resulting from accelerated carbonation process was investigated by thermo gravimetric and differential thermal analysis (TG/DTA).