• Title/Summary/Keyword: Composite Wind Turbine Blade

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Flutter study of flapwise bend-twist coupled composite wind turbine blades

  • Farsadi, Touraj;Kayran, Altan
    • Wind and Structures
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    • v.32 no.3
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    • pp.267-281
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    • 2021
  • Bending-twisting coupling induced in big composite wind turbine blades is one of the passive control mechanisms which is exploited to mitigate loads incurred due to deformation of the blades. In the present study, flutter characteristics of bend-twist coupled blades, designed for load alleviation in wind turbine systems, are investigated by time-domain analysis. For this purpose, a baseline full GFRP blade, a bend-twist coupled full GFRP blade, and a hybrid GFRP and CFRP bend-twist coupled blade is designed for load reduction purpose for a 5 MW wind turbine model that is set up in the wind turbine multi-body dynamic code PHATAS. For the study of flutter characteristics of the blades, an over-speed analysis of the wind turbine system is performed without using any blade control and applying slowly increasing wind velocity. A detailed procedure of obtaining the flutter wind and rotational speeds from the time responses of the rotational speed of the rotor, flapwise and torsional deformation of the blade tip, and angle of attack and lift coefficient of the tip section of the blade is explained. Results show that flutter wind and rotational speeds of bend-twist coupled blades are lower than the flutter wind and rotational speeds of the baseline blade mainly due to the kinematic coupling between the bending and torsional deformation in bend-twist coupled blades.

Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Reliability Evaluation of Constant Pressure Mechanism on Phased Array Ultrasonic Testing for Wind Turbine Blade (위상배열 탐상검사법을 이용한 풍력발전용 블레이드의 일정가압 메커니즘 신뢰성 평가)

  • Nam, Mun Ho;Chi, Su Chung;Lim, Sun;Lim, Seung Hwan;Jeong, Ye Chan
    • Journal of Applied Reliability
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    • v.17 no.3
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    • pp.236-245
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    • 2017
  • Purpose: There is no established inspection system for composite wind blade during the fabrication stage even though the blades are one of the most important part at wind generation system, but phased array ultrasonic testing method has been continuously studied about wind turbine blade with composite. When wind turbine blade with complex shape by phased array probe is inspected, it is necessary to study for system keeping constant pressure using pressure device. Methods: In this paper, we propose constant pressure device for inspecting wind turbine blade by phased array ultrasonic test method. Design of the device controller is based on Hunt-Crossley model. We evaluate reliability of phased array ultrasonic inspection result that applicated constant pressure device. Result: Defect indication is precise and its error is small when constant pressure mechanism based on Hunt-Crossley model was used. Conclusion: When inspection is progressed using constant pressure mechanism, the reliability of composite wind blade inspection can be improved.

Towards a digital twin realization of the blade system design study wind turbine blade

  • Baldassarre, Alessandro;Ceruti, Alessandro;Valyou, Daniel N.;Marzocca, Pier
    • Wind and Structures
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    • v.28 no.5
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    • pp.271-284
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    • 2019
  • This paper describes the application of a novel virtual prototyping methodology to wind turbine blade design. Numeric modelling data and experimental data about turbine blade geometry and structural/dynamical behaviour are combined to obtain an affordable digital twin model useful in reducing the undesirable uncertainties during the entire turbine lifecycle. Moreover, this model can be used to track and predict blade structural changes, due for example to structural damage, and to assess its remaining life. A new interactive and recursive process is proposed. It includes CAD geometry generation and finite element analyses, combined with experimental data gathered from the structural testing of a new generation wind turbine blade. The goal of the research is to show how the unique features of a complex wind turbine blade are considered in the virtual model updating process, fully exploiting the computational capabilities available to the designer in modern engineering. A composite Sandia National Laboratories Blade System Design Study (BSDS) turbine blade is used to exemplify the proposed process. Static, modal and fatigue experimental testing are conducted at Clarkson University Blade Test Facility. A digital model was created and updated to conform to all the information available from experimental testing. When an updated virtual digital model is available the performance of the blade during operation can be assessed with higher confidence.

Structural Analysis and Test of Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 구조해석 및 실험)

  • Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.121-124
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    • 2004
  • The purpose of this study is to define the optimized layer pattern of composite wind turbine blade by using a commercial FEM program and to perform the fatigue test of T-Bolt. FEM analysis is done by using a PATRAN and ABAQUS to get a information about stress distribution ,critical deformation shape and get a critical load factor in local buckling analysis. As a result of the linear and nonlinear structural analysis, layer pattern of blade was optimized. T-Bolt is a connecting part of wind turbine blade and rotor hub, therefore T-bolt is cirtical part of wind turbine blade. T-bolt fatigue test is conducted to get a information of life cycle of T-bolt. The test is done by using a hydraulic actuator system

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Stress Analysis and Sizing for a Glass/Epoxy Composite Wind Turbine Blade (풍력발전기용 대형 복합재 블레이드에 대한 구조 해석 및 사이징에 관한 연구)

  • 이충훈;박진무;홍순곤;박지상;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.5-9
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    • 2002
  • This paper presents a method and procedure for stress analysis and sizing in development of structures of a large composite wind turbine blade. Structural requirement of IEC standard was reviewed to set up appropriate analysis method and procedure. Several structural layouts were examined in a viewpoint of a large scale wind turbine blade. For the critical load cases, stress analysis were performed using finite element method. Stacking sequence and thickness of a laminate for each part and location were determined considering stress levels and producibility. Nonlinear geometric analysis was performed to check stability problem due to local buckling of a skin structures.

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Structural Integrity through Aerodynamic Analysis and Structural Test for Small Wind Turbine Composite Blade (공력해석 및 구조시험을 통한 소형 복합재 블레이드의 구조 안전성 평가)

  • Jang, Yun-Jung;Jeong, Jin-Hwan;Lee, Jang-Ho;Kang, Ki-Weon
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.63-68
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    • 2012
  • This paper deals with the aerodynamic analysis and structural test under estimated loading condition for small composite blade, which is utilized in dual rotor wind turbine system. Firstly, the front and rear blades of dual rotor wind turbine system were modeled using reverse engineering method. And using finite volume method, the aerodynamic forces were analyzed at the rated and cutout wind speed to identify the pressure distribution on blades. And then, the full scale structural tests were conducted according to load and strength based methodology in IEC 61400-2 to identify the structural integrity of composite blade.

Design Development Test for Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 설계 개발 시험)

  • Lee Chung-Hun;Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.22-25
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    • 2004
  • This paper describes method and procedure for DDT (Design Development Test) of composite wind turbine blade composites. The test type of DDT is bending test, such as cantilever beam, based on the rated wind speed of wind power generation system. DDT was carried out in order to compare with the result of FEM analysis, characterize structural stability, verify manufacturing process and review test method of full scale blade.

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Dynamic prediction fatigue life of composite wind turbine blade

  • Lecheb, Samir;Nour, Abdelkader;Chellil, Ahmed;Mechakra, Hamza;Ghanem, Hicham;Kebir, Hocine
    • Steel and Composite Structures
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    • v.18 no.3
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    • pp.673-691
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    • 2015
  • In this paper we are particularly focusing on the dynamic crack fatigue life of a 25 m length wind turbine blade. The blade consists of composite materiel (glass/epoxy). This work consisted initially to make a theoretical study, the turbine blade is modeled as a Timoshenko rotating beam and the analytical formulation is obtained. After applying boundary condition and loads, we have studied the stress, strain and displacement in order to determine the critical zone, also show the six first modes shapes to the wind turbine blade. Secondly was addressed to study the crack initiation in critical zone which based to finite element to give the results, then follow the evolution of the displacement, strain, stress and first six naturals frequencies a function as crack growth. In the experimental part the laminate plate specimen with two layers is tested under cyclic load in fully reversible tensile at ratio test (R = 0), the fast fracture occur phenomenon and the fatigue life are presented, the fatigue testing exerted in INSTRON 8801 machine. Finally which allows the knowledge their effect on the fatigue life, this residual change of dynamic behavior parameters can be used to predicted a crack size and diagnostic of blade.

Improved Equivalent Beam Element Modeling Technique for Large Scale Wind-Turbine Composite Blade (대형 풍력발전용 복합재료 블레이드의 개선된 등가 모델링 기법)

  • Kim, Dong-Hyun;Park, Hyo-Geun;Kim, Dong-Man
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.4
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    • pp.32-37
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    • 2008
  • In this study, we have introduced an improved equivalent modeling technique for large scale composite wind-turbine blade. Conventional or general equivalent modeling procedure may give critical error in the analysis results because of geometric coupling effects. For the analyses of structural vibration and aeroelastic problems, the accuracy of equivalent structural models is very important since it can have high numerical efficiency and various practical applications. Three-dimensional realistic composite wind-turbine blade model is practically considered for numerical study. In order to validate the effect of the mass and the stiffness of the equivalent beam model, comparison study based on the natural vibration analysis has been conducted, and the accuracy levels of the conventional and modified equivalent modeling techniques are presented.