• Title/Summary/Keyword: Compression process

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Optimization of compression ratio in closed-loop CO2 liquefaction process

  • Park, Taekyoon;Kwak, Hyungyeol;Kim, Yeonsoo;Lee, Jong Min
    • Korean Journal of Chemical Engineering
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    • v.35 no.11
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    • pp.2150-2156
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    • 2018
  • We suggest a systematic method for obtaining the optimal compression ratio in the multi-stage closed-loop compression process of carbon dioxide. Instead of adopting the compression ratio of 3 to 4 by convention, we propose a novel approach based on mathematical analysis and simulation. The mathematical analysis prescribes that the geometric mean is a better initial value than the existing empirical value in identifying the optimal compression ratio. In addition, the optimization problem considers the initial installation cost as well as the energy required for the operation. We find that it is best to use the fifth stage in the general closed-loop type carbon dioxide multi-stage compression process.

Finite Element Analysis of Injection/Compression Molding Process (사출압축성형 공정에 대한 유한요소 해석)

  • 이호상
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.180-187
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    • 2004
  • A computer code was developed to simulate the filling stage of the injection/compression molding process by a finite element method. The constitutive equation used here was the compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Simulations of a disk part under different process conditions including the variation of compression stroke and compression speed were carried out to understand their effects on birefringence variation. The simulated results were also compared with those by conventional injection molding.

A causal ordering algorithm using a new compression method (새로운 압축 방식을 이용한 인과관계 순서화 알고리즘)

  • 권봉경;정광수
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.22 no.6
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    • pp.1127-1136
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    • 1997
  • A vector timestamp is used to satisfy message ordering in a group communications. In this paper, we propose a new vector timestamp compression method which is applicable to a single process group environment where one process belongs to only one precess group. An existing compression method compares the fields of the previously sent vector timestamp with thouse of the currently updated vector timestamp, then sends only the modified fields of the vector timestamp. Unlike the previous one, a proposed compression method performs individual compression for each process using the locally maintained vector timestamp information on other processes. Also, we logicallyproved the causal ordering algorithm using the new compression method and compared the performance of the proposed method with one of the previous compression method by computer simulation. Using the proposed compression method, the message overhead required for causal ordering can be reduced.

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Numerical Study on The Injection-Compression Molding Characteristic of High Viscosity Plastic Fluids (고점도 유동장이 사출-압축 성형에 미치는 영향)

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.345-350
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    • 2002
  • Recently, as the development of manufacturing technique on SMC(sheet molding compound), various numerical and experimental approaches to injection and compression molding have been investigated. Injection and compression molding, however, has so various cases with complicated boundary condition that it is difficult to analyze mold characteristics precisely. In addition, since a slight change in process variables can significantly change the resulting mold thickness, a proper design is important to compression molding process. Therefore, in this study, the effects of various parameters on compression molding process have been investigated using FEM(finite element method) to formulate the melt front advancement during the mold filling process. To verify the results of present analysis, they are compared with those of reference. The results show a strong effect of initial charge volume, injection time and pressure as a result of variations in the rectangular charge shape.

Modeling of the filling process during resin injection/compression molding

  • Chang, Chih-Yuan
    • Advanced Composite Materials
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    • v.16 no.3
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    • pp.207-221
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    • 2007
  • The filling process of resin injection/compression molding (I/CM) can be divided into injection and compression phases. During the resin injection the mold is kept only partially closed and thus a gap is present between the reinforcements and the upper mold. The gap results in preferential flow path. After the gap is filled with the resin, the compression action initiates and forces the resin to penetrate into the fiber preform. In the present study, the resin flow in the gap is simplified by using the Stokes approximation, while Darcy's law is used to calculate the flow field in the fiber mats. Results show that most of the injected resins enter into the gap during the injection phase. The resin injection time is extremely short so the duration of the filling process is determined by the final closing action of the mold cavity. Compared with resin transfer molding (RTM), I/CM process can reduce the mold filling time or injection pressure significantly.

Numerical Modeling of Injection/Compression Molding for Center-gated Center-gated Disk (Part II) (Center-gated 디스크에 대한 사출/압축 성형공정의 수치적 모델링)

  • Kim, Ilhwan;Park, seong-Jin;Chung, Seong-Taek;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.302-310
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    • 1998
  • In the accompanying paper, part I, we have presented the physical modeling and the associated numerical analysis of injection molding process with a compressible viscoelastic fluid model. In part II, the effects of compression stage in the injection/compression molding process are presented. Numerical results showed that the injection/compression molding process reduced birefringence as compared with the injection molding process. In this respect, one can conclude that the injection/compression molding process is more suitable for manufacturing the precise optical products than the injection molding process. In the distribution of birefringence, the effect of packing procedure in injection/compression molding process was found to be similar to that in injection molding process. From the numerical results, we found that birefringence becomes smaller as the melt temperature gets higher and the closing velocity of the mold gets smaller with the flow rate and the mold temperature affecting the birefringence insignificantly. As far as the distribution of density is concerned, the flow rate, the melt temperature, and the closing velocity of the mold had insignificant effect on the distribution of density in comparison with the mold temperature.

The Influence of Compression Holding Step on Mechanical Properties of Products in Closed-Die Compression Process for Semi-Solid Material (반융용 재료의 밀폐 압축 공정에서 가압유지 단계가 제품의 기계적 성질에 미치는 영향)

  • 최재찬;박형진;이병목
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.199-203
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    • 1995
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net- shape products using light and hardly formable materials, the SSF process is composed of slug heating, forming, compression holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. The compression holding time that can affect mechanical properties and shape of products is important to make decision, where it is necessary to find overall hert transfer coefficeient properly which has large effect on heat transfer between slug and die. This paper presents the procedure to predict compression holding time of octaining the final shaped part with information of temperature and solid fraction for a cylindrical slug at compression hoiding step in closed-die compression process using heat transfer analysis considering latent heat by means of finite element method. The influence of the predicted compression hoiding time on mechanical properties of products is finally investigated by experiment.

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Fabrication of Refractive/Diffractive Micro-Optical Elements Using Micro-Compression Molding (마이크로 압축성형 공정을 이용한 굴절/회절용 마이크로 광부품 성형)

  • Moon S.;Ahn S.;Kang S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.200-203
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    • 2001
  • Micromolding methods such as micro-injection molding and micro-compression molding are most suitable for mass production of plastic micro-optics with low cost. In this study, plastic micro-optical components, such as refractive microlenses and diffractive optical elements(DOEs) with various grating patterns, were fabricated using micro-compression molding process. The mold inserts were made by ultrapricision mechanical machining and silicon etching. A micro compression molding system was designed and developed. Polymer powders were used as molded materials. Various defects found during molding were analyzed and the process was optimized experimentally by controlling the governing process parameters such as histories of mold temperature and compression pressure. Mim lenses of hemispherical shape with $250{\mu}m$ diameter were fabricated. The blazed and 4 stepped DOEs with $24{\mu}m$ pitch and $5{\mu}m$ depth were also fabricated. Optical and geometrical properties of plastic molded parts were tested by interferometric technique.

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Process Design and Cost Estimation of Carbon Dioxide Compression and Liquefaction for Transportation (이산화탄소 수송을 위한 압축 및 액화 공정 설계 및 비용 평가)

  • Yang, Seeyub;Lee, Ung;Lim, Youngsub;Jeong, Yeong Su;Kim, Jeongnam;Lee, Chiseob;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.50 no.6
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    • pp.988-993
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    • 2012
  • Energy and cost analysis of the preprocessing for carbon capture and storage transportation such as supercritical compression and liquefaction is done using chemical simulation model. Direct compression to supercritical phase (process 1-1), liquefaction and pumping (process 1-2), carbon dioxide compression and expansion as a refrigerant itself (process 2), usage of other refrigerant with compression and expansion (process 3-1), with absorption chiller (process 3-2), cascade refrigeration (process 3-2) have been simulated and evaluated. The specific cost is about 4 to 7 $/ton.

A Study of High Viscosity Melt Front Advancement at the Filling Process of Injection-Compression Mold

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.333-334
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    • 2002
  • Injection-compression molding parts are many cases with complicated boundary condition which is difficult to analysis of mold characteristics precisely. In this study, the effects of various process parameters such as multi-point gate location, initial charge volume, injection time and pressure have been investigated using finite element method to fomulate the melt front advancement during the mold filling process. A general governing equation for tracking the filling process during injection-compression molding is applied to volume of fluid method. To verify the results of present analysis, they are compared with those of the other paper. The results show a strong effect of processing conditions as a result of variations in the three-dimensional complex geometry model.

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