• Title/Summary/Keyword: Construction of Carbody

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Development of Construction and Painting Technology for the Aluminum Carbody of Rolling stock (알루미늄 철도차량 차체 제작 및 도장 기술 개발)

  • 서승일;김진태;박일철;이동헌;신돈수
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.1-5
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    • 1999
  • Based on the development of designed technology for aluminum carbody. the prototype aluminum carbody has been constructed. All extrusion profiles required for the carbody has been produced and their quality has also been proven. For sound construction. welding technology to join aluminum extrusion profiles has been developed and jigs for precise assembly of blocks have been made. The aluminum carbody for urban subway train has been completed with the required chamber being set and the welding deformations being constrained by jigs. The safety of the carbody structure has also been proven by the static load test. And also, painting technology has been developed and the surface of the carbody has been pre-treated and painted. The developed technology to construct the aluminum carbody can be used in mass production of aluminum cars ordered by domestic and foreign customers.

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A safety evaluation on the loading test of EMU′s carbody having stainless and aluminum (도시철도차량의 스테인리스와 알루미늄 구조체 하중시험에 대한 안전성평가)

  • 정종덕;김원경;홍용기;윤성철;이장욱
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.156-161
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    • 2002
  • This paper describes the result of carbody load test. The purpose of the test is to evaluate an safety which carbody structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. Carbody material applied a stainless steel and an aluminum alloy, The stainless steel model is the carbody of a motor car which is delivering to KNR line 1 in 2002 and the aluminum alloy model is the carbody of a motor car which is delivering to GWANGJU line 1 in 2003. This strength test is based on "performance test standard for Electrical Multiple Unit, noticed by Ministry of Construction & Transportation, in 2000" and reference code is UIC 566 and JIS E 7105.

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Analysis on reliability of the aluminium carbody of the rubber tired AGT (고무차륜형식 경량전철 차량 알루미늄 구조체 신뢰성 분석 연구)

  • Kwon, Tae;Park, Hee-Chul;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1501-1514
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    • 2008
  • Recently, so as to solve the urban transportation problem the LRT(Light Rail Transit) system has been studied on the essential technology and the engineering know-how, which lead lower construction cost and higher reliability. The localization development of rubber tired AGT(Automatic Guided Trainsit) system has performed from 1999 to 2004, as a national project of the Minister of Land, Transport and Maritime Affairs. For the application of the rubber tired AGT system in Busan Subway 3-2 Line, this study is focused on the reliability of aluminium profiles vehicle carbody and the establishment of the test and evaluation technologies. In this paper, 3D modeling simulation was applied to the load test of aluminium vehicle carbody. The reliability of the vehicle carbody was estimated as the fatigue test of welded aluminium profiles. From the test and simulation results, it could be concluded that the developed rubber tired AGT shows a good structural reliability and integrity.

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Studies on the Prevention of Damages on the Carbody of Aluminum Rolling Stock (알루미늄 철도차량 차체의 손상 방지를 위한 연구)

  • 서승일
    • Journal of the Korean Society for Railway
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    • v.5 no.3
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    • pp.181-186
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    • 2002
  • Aluminum rolling stocks have been developed for six years in Korea and commercial trainsets are being constructed by the carbuilder. Aluminum alloys are sensitive to various imperfections. In this paper, damages and failures of the aluminum carbody taking place during the process of development are investigated and accumulated data are released. Also, remedies for the failures are suggested and design changes are introduced. It is expected that all informations can contribute to construction of reliable and safe aluminum rolling stocks.

The Study of passenger Car Design of korean High Speed Train (한국형 고속전철 객차 개발 연구)

  • 박만수;박광복;임성근
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.563-575
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    • 2000
  • This study was carried out about the system engineering, the design, and Mock-up for the development of passenger car of Korean High Speed Train of maximum operating speed of 350km/h. The design was studied to carbody section & lay out, ring, fitting, carbody, electrical system based on Korean-TGV. The design of aluminium alloy carbody which was enabled to reduce the weight of carbody structure and was studied with construction of air-tightness. Air pressure controlled system provided to comfort passenger due to a reduction of difference pressure between inside and outside of passenger room on running of the tunnel. The Interior design was performed in order to satisfy high speed and comfort to study by the modern design. The electrical system was designed two parts of logic and network for high reliability of train.

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Development of Production Technology for Aluminum Rolling Stocks (알루미늄 철도차량의 생산 기술 개발)

  • 서승일
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.505-511
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    • 1998
  • Production technologies for aluminum rolling stocks are mainly related to welding of aluminum alloys. Automatic welding of extrusion profiles and control of welding deformations are the important contents of the production technologies. Another production technology other than welding is the technique for surface treatment of aluminum carbody. In this paper, problems caused during construction of the test carbody are described and the remedies for the problems are suggested. The accumulated experiences and systematic data will be helpful for the mass production of aluminum rolling stocks in the furture.

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Carbody basic design for rubber tired AGT (고무차륜 경량전철의 차체 기본설계)

  • 이호용;홍재성;정종덕;이관섭
    • Journal of the Korean Society for Railway
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    • v.3 no.3
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    • pp.161-169
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    • 2000
  • AGT(Automated Guide-way Transit System) was introduced to satisfy the every increasing need for improved urban transportation. The AGT system is classified as medium distance and demand capacity mass transit being introduced for such area with inadequate passenger demand for railway construction but excessive demand for bus service. To decrease initial investment cost it is important that we have to secure the technology system of Light Rail Transit for Korea environment. By utilizing the finite element analysis, the result in this paper is enough to satisfy the strength whish is required. Also for the purpose of safety, it is decided the thickness and frame structure of the undeframe section through the analysis. It is known that carbody is no problem for required design conditions.

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Standardization Specification Research for Linear Induction Motor Type Light Rail Vehicle (선형유도모터형 경량전철 표준사양 연구)

  • Hong, Jai-Sung;Ryu, Sang-Whan;Lee, Ahn-Ho;Hwang, Hyeon-Chyeol
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.40-44
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    • 2007
  • Light rail vehicle is optimized vehicle system for complex urban circumstance. LRT systems have many merits such as improve accuracy, speediness and safety. There are many LRT systems such as monorail, tram, automated guideway transit, linear induction motor propulsion and so on. These systems have operated in Japan and other advanced countries. In Korea, local government has many projects to apply the advanced LRT system. But there are no standardized specification, performance test specification, construction specification for monorail system, linear induction motor propulsion system, tram in Korea up to now. So, we need to establish of standardized to economical construction and safety. The linear induction motor system has been usually applied in Japan subway and ART(Advanced Rapid Transit) of Canada. In Korea, the linear induction motor system has been adopted for Yongin LRT and currently under construction. This paper covers the contents and technical base for main items of rolling stock, performance standard, carbody structure, bogie, electronic unit and brake equipment in order to implement linear induction motor LRT system according to local conditions.

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Structural Strength Evaluation of a Carbody by Finite Element Analysis and Tests (구조해석 및 시험에 의한 경량화 차체 구조강도 평가)

  • Yoon S.C.;Kim W.K.;Jun C.S.;Kim M.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.49-54
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    • 2005
  • This paper describes the result of structure analysis and load test of body structure. The purpose of the analysis and test is to evaluate an safety which body structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. Material of body structure applied an aluminum alloy. Body structure consist of side frame, under frame, roof frame, end frame. Both FEM analysis and load test are based on 'Performance Test Standard for Electrical Multiple Unit, noticed by Ministry of Construction & Transportation, in 2000' and reference code is JIS E 7105. The test results have been very safety and stable fer design load conditions.

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Development for Tilting Train Dynamics Motion Base

  • Song, Yong-Soo;Shin, Seung-Kwon;Kim, Jung-Seok;Ho, Seong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1158-1161
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    • 2004
  • This paper describes the construction of a half sphere screen driving tilting simulator that can perform six degree-of-freedom (DOF) motions simulator to a tilting train. The mathematical equations of Tilting Train dynamics are first derived from the 6-DOF bicycle model and incorporated with the bogie, carbody, and suspension subsystems. The equations of motion are then programmed by visual C++ code. To achieve the simulator functions, a motion platform that is constructed by six electric-driven actuators is designed, and its kinetics/inverse kinetics analysis is also conducted. Driver operation signals such as carbady angle, accelerator, and tilting positions are measured to trigger the Tilting dynamics calculation and further actuate the cylinders by the motion platform control program. In addition, a digital PID controller is added to achieve the stable and accurate displacements of the motion platform. The experiments prove that the designed simulator is adequate in performing some special rail road driving situations discussed in this paper.

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