• Title/Summary/Keyword: Contact theory

Search Result 512, Processing Time 0.027 seconds

Calculating the Contact Stress Resulting from Lateral Movement of the Wheel on Rail by Applying Hertz Theory

  • Ashofteh, Roya Sadat
    • International Journal of Railway
    • /
    • v.6 no.4
    • /
    • pp.148-154
    • /
    • 2013
  • This article has tried to review the maximum contact stresses in the contact area of the wheel and rail as a result of lateral movement of the wheel on rail by taking advantage from Hertz theory. Since wheel movement on rail is accompanied by lateral movement due to wheel profile conisity, so the contact point of wheel and rail is not constant and the contact stresses are therefore changeable in every single moment. Since the shape of rail profile and rail inclination, wheel diameter and the mechanical properties of the wheel and rail are effective on the stresses of contact area, these parameters have been studied by applying Hertz theory. This article aims to calculate the contact stresses in different parts on the wheel surface by using Hertz theory.

Torsional Stiffness Analysis of a Cycloid Reducer using Hertz Contact Theory (Hertz 접촉이론을 이용한 사이클로이드 감속기의 비틀림 강성해석)

  • Lee S.Y.;Park J.S;Ahn H.J.;Han D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.06a
    • /
    • pp.816-821
    • /
    • 2005
  • The cycloid reducer has very high efficiency, high ratios, high stiffness and small size, in comparison with a conventional gear mechanism, which makes it an attractive candidate for limited space and precision application such as industrial robot. There are several publications on analysis and design of the cycloid reducer, however, it was assumed that the contact stiffness of pin rollers and cycloid disk is constant regardless of their contact geometry. Moreover, the torsional stiffness of the cycloid reducer couldn't be calculated due to the assumption. In this paper, we present a new procedure of calculating torsional stiffness of the cycloid reducer using Hertz contact theory. First, conventional force analysis of the cycloid reducer is briefly reviewed. Then, iterative numerical calculation procedure of the contact stiffness is proposed based on the Hertz contact theory where the contact stiffness depends on the contact force. In addition, total torsional stiffness of the cycloid reducer is estimated considering its rolling element bearing stiffness. The torsional stiffness of the cycloid reducer is dominated by the rolling element bearing stiffness since the contact stiffness of the cycloid disk is too large.

  • PDF

Finite Element Analysis of Hertzian Contact Problem (Hertz 접촉 문제의 유한 요소 해석)

  • Ko, Dong-sun;Kim, Hyung-Jong
    • Journal of Industrial Technology
    • /
    • v.28 no.A
    • /
    • pp.81-88
    • /
    • 2008
  • Generally, Hertz theory is used to analyze the contact problem of two bodies. It is simple derivation of solution in the contact part. And calculation time is short Moreover, it can mean well that many wear occurs relatively. However, material property becomes plastic deformation when large perpendicular pressure acts on a small contact surface product. In this case, Hertz theory is inapplicable. Therefore this thesis carried the finite element analysis in consideration of material elasticitystrain and the shape of the geometric from contact point. And it compared with Hertz theory that change of the contact surface and contact pressure.

  • PDF

Analytical Theory of Ball Bearing Considering Waviness of Rolling Elements (구름요소의 Waviness 를 고려한 볼베어링 해석 이론)

  • 정성원;장건희
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.11 no.7
    • /
    • pp.275-286
    • /
    • 2001
  • The research presents an analytical theory to calculate the characteristics of the bal bearing with waviness in its rolling elements considering the centrifugal force and gyroscopic moment of bal. The effects of centrifugal force and gyroscopic moment are introduced to the kinematic constraints and force equilibrium equations. and the waviness of rolling elements is modeled by sinusoidal function to calculate the contact force at each ball. The numerical solutions of governing equation of berating due to waviness are calculated by using the Newton-Raphson method. The accuracy of the research is validated by comparing the contact force. contact angle in case of considering the centrifugal force and gyroscopic moment of bal and the contact force and vibration frequencies in cases of considering waviness with the prior researches respectively. It investigates the stiffness, contact force. displacement and vibration frequencies of the ball bearing considering not only the centrifugal force and gyroscopic moment of ball but also the waviness of the rolling elements.

  • PDF

Impact Analysis of a plate structures Employing Hertzian Contact Theory (Hertz 접촉 이론을 이용한 평판 구조물의 충돌 해석)

  • Lim, Hong-Seok;Yoo, Hong-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2008.04a
    • /
    • pp.383-388
    • /
    • 2008
  • A modeling method for the impact analysis of plate structures employing Hertzian contact theory is presented in this paper. Since local deformation as well as bending deflection of the plate occurs due to the collision, it has to be considered for the impact analysis. When the coefficient of restitution is employed for the impact analysis, the local deformation is not considered. For more accurate and reliable impact analysis, however, the local deformation should be considered. The effects of the location of collision and the collision mass on the impact duration time and the contact force magnitude are investigated through numerical studies employing Hertzian contact theory.

  • PDF

Characterization of the dynamic behavior of a linear guideway mechanism

  • Chang, Jyh-Cheng;Wu, Shih-Shyn James;Hung, Jui-Pin
    • Structural Engineering and Mechanics
    • /
    • v.25 no.1
    • /
    • pp.1-20
    • /
    • 2007
  • Dynamic behaviors of the contact surface between ball and raceway in a guideway mechanism vary with the applied loads and hence affect the mechanical responses of machine tools. The study aims to investigate the nonlinear characteristics of dynamic behaviors at the rolling contact interface in linear guideway mechanisms. Firstly, analytical method was introduced to understand the contact behaviors based on Hertz contact theory in a point-to-point way. Then, the finite element approach with a three-dimensional surface-to-surface contact model and appropriate contact stiffness was developed to study the dynamic characteristics of such linear guideways. Finally, experiments with modal test were conducted to verify the significance of both the analytical and the numerical results. Results told that the finite element approach may provide significant predictions. The study results also concluded that the current nonlinear models based on Hertz's contact theory may accurately describe the contact characteristic of a linear guideway mechanism. In the modal analysis, it was told that the natural frequencies vary a little with different loading conditions; however, the mode shapes are changed obviously with the magnitude of applied loads. Therefore, the stiffness of contact interface needs to be properly adjusted during simulation which may affect the dynamic characteristics of the machine tools.

Study on the fatigue Limit at Random Contact Loading (불규칙 접촉하중에서의 피로한도에 관한 연구)

  • Ok, Young-Gu;An, Deuk-Man;Cho, Yong-Ju;Lee, Hyun-Woo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.19 no.8
    • /
    • pp.84-91
    • /
    • 2002
  • This paper analyzes the subsurface stress at the spherical contact using Hamilton equation, and with that data, calculates the fatigue limit under the variations of friction coefficient using fatigue theory. After rough surface being made, this paper figures out the random load generated by contacting to the rough surface, analyzes the stress of its subsurface, and calculates the fatigue limit of the rough surface using fatigue theory. The three parts of the fatigue theory are applied, which are critical plane theory, stress invariant theory and mesoscopic theory.

The wheel wear prediction of a Korea High Speed Train using a FE-analysis (유한요소해석을 이용한 한국형 고속철도 차량의 차륜 마모 예측)

  • Choi Jeong Heum;Han Dong-Chul;Kim Ki-Hwan
    • Proceedings of the KSR Conference
    • /
    • 2005.05a
    • /
    • pp.409-414
    • /
    • 2005
  • It is difficult to apply the Hertz theory to the wheel-rail contact problem which has the complicated geometric form and plastic deformation. Therefore, we perform the elastic-plastic FE analysis and compare the results with those of Hertz theory. Kalker's simplified theory of rolling contact is used to discretize the contact patches and calculate local traction and slip. The wear volumes are calculated using Archard wear equation.

  • PDF

Normalized Contact Force to Minimize "Electrode-Lead" Resistance in a Nanodevice

  • Lee, Seung-Hoon;Bae, Jun;Lee, Seung Woo;Jang, Jae-Won
    • Bulletin of the Korean Chemical Society
    • /
    • v.35 no.8
    • /
    • pp.2415-2418
    • /
    • 2014
  • In this report, the contact resistance between "electrode" and "lead" is investigated for reasonable measurements of samples' resistance in a polypyrrole (PPy) nanowire device. The sample's resistance, including "electrode-lead" contact resistance, shows a decrease as force applied to the interface increases. Moreover, the sample's resistance becomes reasonably similar to, or lower than, values calculated by resistivity of PPy reported in previous studies. The decrease of electrode-lead contact resistance by increasing the applying force was analyzed by using Holm theory: the general equation of relation between contact resistance ($R_H$) of two-metal thin films and contact force ($R_H{\propto}1/\sqrt{F}$). The present investigation can guide a reliable way to minimize electrode-lead contact resistance for reasonable characterization of nanomaterials in a microelectrode device; 80% of the maximum applying force to the junction without deformation of the apparatus shows reasonable values without experimental error.

Torsional Rigidity of a Two-stage Cycloid Drive (이단 사이클로이드 드라이브의 비틀림 강성)

  • Kim, Kyoung-Hong;Lee, Chun-Se;Ahn, Hyeong-Joon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.11
    • /
    • pp.1217-1224
    • /
    • 2009
  • This paper presents a finite element (FE) analysis of the torsional rigidity of a two-stage cycloid drive. The cycloid disk makes contact with a number of pin-rollers simultaneously and eccentric shafts transmit not only torque of the spur gear stage to the cycloid disk, but also that of the cycloid disk to the output disk. Contacts between the disk and pin-rollers are simplified as linear spring elements, and the bearing of eccentric shaft is modeled as a rigid ring that has frictional contact to the disk and an elastic support. FE analysis for an ideal solid cycloid drive was performed and verified by a theoretical calculation. Accurate contact forces were then estimated by iterating between FE analysis for contact forces and Hertz theory calculations for nonlinear contact stiffness. In addition, torsional rigidity of the cycloid drive is analyzed to show that the bearing and nonlinear Hertz contact theory should be considered in analysis and design of a cycloid drive, which was verified with experiments. Finally, the effects of contact stiffness, bearing stiffness and cycloid disk structural stiffness according to the cycloid disk rotation on the torsional rigidity were investigated.