• Title/Summary/Keyword: Continuous Jet Printing

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Electrohydrodynamic Continuous Jet Printing of Ni Ink for Crystalline Silicon Solar Cells (전기 수력학 인쇄공정을 이용한 실리콘 태양전지 전극용 Ni 잉크 제조 및 인쇄 공정 연구)

  • Lee, Youngwoo;Kim, Jihoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.9
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    • pp.593-597
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    • 2015
  • Ni ink for electrohydrodynamic (EHD) continuous jet printing has been developed by using Ni nanoparticles mixed with conhesiveness provider. EHD continuous jet printing was used in order to realize $20{\mu}m$ pattern width. Ink stability was investigated by using Turbi-scan which monitors agglomeration and precipitation of nanoparticles in the ink for three days. The Turbi-scan results showed that the formulated Ni ink had been stable for 3 days without any indication of precipitation across the entire ink. Antireflection coating (ARC) layer in crystalline solar cell wafers was removed by laser ablation technique leading to the formation of 84 grooves where the Ni ink was printed by EHD continuous jet printing. The printability and microstructure of EHD-jet-printed Ni lines were investigated by using optical and electron microscopes. 84 Ni lines with the width less than $20{\mu}m$ were successfully printed by one-time printing without any misalignment and fill the laser-ablated ARC grooves.

A Study on the Simulation of the Resolution for Ink-Jet Printing (잉크젯 프린팅에서 해상력에 관한 컴퓨터 시뮬레이션 연구)

  • Lee, Ji-Eun;Youn, Jong-Tae;Koo, Chul-Whoi
    • Journal of the Korean Graphic Arts Communication Society
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    • v.28 no.1
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    • pp.51-63
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    • 2010
  • Ink-jet is part of the non impact printing that shooting the ink drop from the nozzle to paper. It is very silence and express good color. There are two types of printing that continuous and drop on demand. But drop on demand process is becoming the mainstream. these days, LCD, PDP is passed more than semiconductor industry. And we expect organic EL, FED as a next display. But product equipment, main component and technology have a gap between an advanced country and us nevertheless physical development. Expecially, previous process part is depended on imports. Ink-jet printing technology that there isn't complicated photo lithography process is attracted, so ink-jet printing resolution is more embossed. But there were not many of ink-jet resolution thesis but ink-jet head or nozzle. Because, to out of the ink from the nozzle is unseeable and hard to experiment. Therefore this thesis was experimented and simulated how can ink-jet printer improved resolution by flow-3d simulation package program.

High Speed and Continuous Electrospinning Printing Using Polymer Ink (고분자 폴리머 잉크를 이용한 고속 연속 전기 방사 프린팅)

  • Zhang, Da-Hai;Kwon, Kye-Si
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.4
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    • pp.379-384
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    • 2015
  • Electrospinning has recently been used for micropatterning. The electrospinning method as a patterning tool has the advantage of a rapid patterning speed because it is based on a continuous printing mode rather than a drop-on-demand mode. To obtain stable continuous printing, a high molecular weight polymer must be mixed with functional materials for patterning. In this paper, polyethylene oxide (PEO) was used. The effect of polymer on viscosity and formation of a Taylor cone jet from the electrospinning nozzle was investigated. Finally, the electrospinning patterning results of a silver paste ink on a glass substrate were investigated.

Ceramic Ink-jet Printing on Glass Substrate Using Oleophobic Surface Treatment

  • Lee, Ji-Hyeon;Hwang, Hae-Jin;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.75-80
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    • 2016
  • Ink-jet printing has become a widespread technology with the society's increase in aesthetic awareness. Especially, ink-jet printing using glazed ceramic ink can offer huge advantages including high quality decoration, continuous processing, glaze patterning, and direct reproduction of high resolution images. Recently, ceramic ink-jet printing has been rapidly introduced to decorate the porcelain product and the ceramic tiles. In this study, we provide an effective method to apply ceramic ink-jet decorations on the glass substrates using a oleophobic coating with perfluorooctyl trichlorosilane. The ink-jet printed patterns were much clearer on the oleophobically coated glass surface than the bare glass surface. The contact angle of the ceramic ink was maximized to the value of $64.0^{\circ}$ on the glass surface, when it was treated with 1 vol% PFTS solution for 1 min. The effects of the printing conditions and firing process on the ink-jet printed patterns on the oleophobically coated glass were also investigated.

Recent Advances in the Ink-Jet Printing Ceramic Tile Using Colorant Ceramic-ink (고화도 발색세라믹잉크를 이용한 잉크젯프린팅 도자타일 연구동향)

  • Kim, Jin-Ho;Noh, Hyung-Goo;Kim, Ung-Soo;Cho, Woo-Suk;Choi, Jung-Hoon;Lee, Yong-Ouk
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.498-503
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    • 2013
  • Over the past decade, the feasibility of using ink-jet printing for the decoration of porcelain tiles has been explored, and significant advances have been made regarding the technologies underlying printing system and materials. An ink-jet printing system for porcelain tiles has many advantages compared with a conventional printing system, including the following: (1) it is a digital process; (2) it uses non-contact printing; (3) it allows random image generation; (4) it is a highly efficient process (reduced production cost); (5) it offers massive and continuous production; and (6) it uses inorganic pigment colorants. For these reasons, ink-jet printing systems for porcelain tiles have been commercialized and are at present rapidly spreading toceramics-leading countries such as Spain, Italy, China and Japan. We also developed a proprietary system involving a piezo-electric drop-on-demand method and an ink-circulation step. The resolution of this system is greater than 360 dpi after a heat treatment and the maximum printable width is 600 mm, even when setting the printing head unit with four digital colors (cyan, magenta, yellow, and black). In addition, we systematically developed ceramic colorant-containing inks and tile-printing technology applicable to our ink-jet printing system.

Experimental Investigation of Electrostatic Dripping and Atomization Mode through Non-MEMs based Nozzle Design

  • Choi, Kyung-Hyun;Dang, Hyun-Woo;Rehmani, M.A. Ali
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.13.2-13.2
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    • 2009
  • Electrostatic printing either it is drop-on-demand or continuous has immense applications in non-contact printing systems such as solar cells, flexible printed circuits, RFIDs and bio applications. In this paper a laboratory manufactured nozzle has been designed for the experimental investigation of electrostatic dripping and atomization of liquid. Dripping and atomization conditions such as voltage, nozzle tip diameter, distance between counter electrode and flowrate has been indentified for the designed nozzle. Furthermore it is also demonstrated that the diameter of a generated droplet could be reduced from a significantly large size to a narrow size distribution which can be controlled by volumetric flow rate and applied voltage. This study will help in classify the conditions between different electrostatic dripping mode such as drop-on-demand formation, jet mode and finally the atomization mode based on the laboratory fabricated nozzle head.

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Additive Manufacturing of Various Ceramic Composition Using Inkjet Printing Process (잉크젯 프린팅을 이용한 연속 조성 세라믹 화합물 구조체 형성)

  • Park, Jae-Hyeon;Choi, Jung-Hoon;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Korean Journal of Materials Research
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    • v.30 no.11
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    • pp.627-635
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    • 2020
  • 3D printing technology is a processing technology in which 3D structures are formed by fabricating multiple 2D layers of materials based on 3D designed digital data and stacking them layer by layer. Although layers are stacked using inkjet printing to release various materials, it is still rare for research to successfully form a product as an additive manufacture of multi-materials. In this study, dispersion conditions are optimized by adding a dispersant to an acrylic monomer suitable for inkjet printing using Co3O4 and Al2O3. 3D structures having continuous composition composed of a different ceramic material are manufactured by printing using two UV curable ceramic inks whose optimization is advanced. After the heat treatment, the produced structure is checked for the formation and color of the desired crystals by comparing the crystalline analysis according to the characteristics of each part of the structure with ceramic pigments made by solid phase synthesis method.

Implementation of High Performance Micro Electrode Pattern Using High Viscosity Conductive Ink Patterning Technique (고점도 전도성 잉크 패터닝 기술을 이용한 고성능 미세전극 패턴 구현)

  • Ko, Jeong Beom;Kim, Hyung Chan;Dang, Hyun Woo;Yang, Young Jin;Choi, Kyung Hyun;Doh, Yang Hoi
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.83-90
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    • 2014
  • EHD (electro-hydro-dynamics) patterning was performed under atmospheric pressure at room temperature in a single step. The drop diameter smaller than nozzle diameter and applied high viscosity conductive ink in EHD patterning method provide a clear advantage over the piezo and thermal inkjet printing techniques. The micro electrode pattern was printed by continuous EHD patterning method using 3-type control parameters (input voltage, patterning speed, nozzle pressure). High viscosity (1000cps) conductive ink with 75wt% of silver nanoparticles was used. EHD cone type nozzle having an internal diameter of $50{\mu}m$ was used for experimentation. EHD jetting mode by input voltage and applied 1st order linear regression in stable jet mode was analyzed. The stable jet was achieved at the amplitude of 1.4~1.8 kV. $10{\mu}m$ micro electrode pattern was created at optimized parameters (input voltage 1.6kV, patterning speed 25mm/sec and nozzle pressure -2.3kPa).