• Title/Summary/Keyword: Contour parallel tool path

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An Optimum 2.5D Contour Parallel Tool Path (최적 2.5D 윤곽 평행 공구경로)

  • Kim, Hyun-Chul;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.35-42
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    • 2006
  • Although the conventional contour parallel tool path obtained from geometric information has been successful to make desirable shape, it seldom consider physical process concerns like cutting forces and chatters. In this paper, an optimized contour parallel path, which maintains constant MRR(material removal rates) at all time, is introduced and the result is verified. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic tool path in order to achieve constant cutting forces and to avoid chatter vibrations at the entire machining area. The algorithm has been implemented for two dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the significance of the proposed method.

An Optimum 2.5D Contour Parallel Tool Path

  • Kim, Hyun-Chul;Yang, Min-Yang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.16-20
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    • 2007
  • Although conventional contour parallel tool paths obtained from geometric information have successfully been used to produce desired shapes, they seldom consider physical process concerns such as cutting forces and chatter. In this paper, we introduce an optimized contour parallel path that maintains a constant material removal rate at all times. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic path to achieve constant cutting forces and to avoid chatter vibrations over the entire machining area. The algorithm was implemented for two-dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the performance of the proposed method.

Contour Parallel Tool-Path Linking Algorithm For Pocketing (포켓가공을 위한 오프셋 공구경로 연결 알고리즘)

  • 박상철;정연찬
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.3
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    • pp.169-173
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    • 2001
  • Presented in this paper is a CPO tool-path linking procedure optimizing technological objectives, such as dealing with islands (positive and negative) and minimizing tool retractions, drilling holes and slotting. Main features of the proposed algorithm are as follows; 1) a data structure, called a 'TPE-net', is devised to provide information on the parent/child relationships among the tool-path-elements, 2) the number of tool retractions is minimized by a 'tool-path-element linking algorithm'fading a tour through the TPE-net, and 3) the number of drilling holes is minimized by making use of the concept of the 'free space'.

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Contour Parallel Offset and Tool-Path Linking Algorithm for Pocketing Using Pairwise Intersection Approach (Pairwise Intersection 방식을 이용한 윤곽 오프셋 및 공구경로 연결 알고리즘)

  • Huh, Jin-Hun;Kim, Yeoung-Il;Jun, Cha-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.5
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    • pp.375-383
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    • 2006
  • Presented in this paper is a new fast and robust algorithm generating NC tool path for 2D pockets with islands. The input shapes are composed of line segments and circular arcs. The algorithm has two steps: creation of successive offset loops and linking the loops to a tool path. A modified pairwise technique is developed in order to speed up and stabilize the offset process, and the linking algorithm is focused on avoiding thin-wall cutting and minimizing tool retractions. The proposed algorithm has been implemented in C++ and some illustrative examples are presented to show the practical strength of the algorithm.

Robotic rim deburring technique in car wheel (로보트 이용 자동차 휠의 림 디버링)

  • 박종오;전종업;조의경
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1144-1148
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    • 1991
  • The problems occurred when developing a automatic wheel deburring system are to make effective flexibility in model change and the irregularity of the position/shape of the burr, to select optimal robotic manufacturing process and to develope optimal end effector. The locations where burr exists are on flange, rim and spoke. Here will be discussed the optimal solution for the removal of rim burr by using robot. The research can be summarized as the automatic robot path generation by recognizing rim contour and automatic deburring process technique. Various rim contour data is generated automatically when the sensor which is fixed to robot is moving with the parallel motion to the wheel center axis and this generated data is transferred to the data storage system and converted to the robot path data. The robotic tool system which is suitable to the rim deburring process is developed by integrating tool, compliance function and sensor. And factory automation system controlled by robot controller and PC is developed. This system shows good productivity and flexibility.

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Contour Parallel Offsetting and Tool-Path Linking Algorithm For Pocketing (포켓가공을 위한 오프셋 및 공구경로 연결 알고리즘)

  • Huh Jin-Hun;Kim Young-Yil;Jun Cha-Soo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.200-207
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    • 2003
  • Presented in this paper is a new fast and robust algorithm generating NC tool path for 2D pockets with islands. The input shapes are composed of line segments and cricular arcs. The algorithm has two steps: creation of successive offset loops and linking the loops to tool path. A modified pair-wise technique is developed in order to speed up and stabilize the offset process, and the linking algorithm is focused on minimizing tool retractions and preventing thin-wall rotting The proposed algorithm has been implemented In C++ and some illustrative examples are presented to show the practical strength of the algorithm.

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A New Offset Algorithm for Closed 2D Lines with Islands (섬을 가진 2차원 직선 폐곡선에 대한 새로운 오프셋 알고리듬)

  • Kim Hyun-Chul;Lee Sung-Gun;Yang Min-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.141-148
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    • 2006
  • In this paper, a new offset algorithm for closed 2D lines with islands is introduced and the result is illustrated. The main point of the proposed algorithm is that every point is set to be an offset by using bisectors, and then invalid offset lines, which are not to be participated in offsets, are detected in advance and handled with an invalid offset edge handling algorithm. As a result, raw offset lines without local invalid loops are generated. The proposed offset method is proved to be robust and simple, moreover, has a near O(n) time complexity, where n denotes the number of input lines. In addition, the proposed algorithm has been implemented and tested with 2D lines of various shapes.