• Title/Summary/Keyword: Cyclone separator

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Numerical Performance Evaluation of an Ultra-small Lapple Cyclone Separator (초소형 Lapple 사이클론 집진기의 수치적 성능평가)

  • Park, Sumin;Kwon, Jae-Sung
    • Journal of the Korean Society of Visualization
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    • v.18 no.3
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    • pp.90-95
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    • 2020
  • The purpose of this study is to numerically evaluate the collection performance of an ultra-small Lapple cyclone separator for 1~10 ㎛ particles introduced at flow rate of 10 L/min. The numerical evaluation reveals that a static pressure drop occurs more dominantly inside of the cyclone separator than at the inlet and the vortex finder. Also a fluid flow in the cyclone separator is confirmed to have a helical structure heading upward in the center of cyclone separator and downward in the vicinity of wall. The investigation on dust collection efficiency of the Lapple cyclone separator shows that particles of 4~8 ㎛ diameters are collected at very lower efficiency than other sizes. Then, the cut-point diameter of the cyclone separator is 1.48 ㎛.

Development of a Miniature Aerosol Separator for a Black Carbon Measuring Instrument (블랙카본 측정기용 초소형 사이클론 집진기 개발)

  • An, Ik-Hyun;Lim, Jun-Hyung;Lee, Hyo-Young;Yook, Se-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.42-48
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    • 2020
  • Given the increasing interest in air pollution, several technologies to measure black carbon (BC) aerosol particles have been developed. As most BC aerosol particles are smaller than 1 ㎛, it is necessary to pre-separate the particles by size before a BC measuring instrument samples the aerosol particles. In this study, a miniature cyclone separator for portable BC measuring instruments was developed. A numerical approach was used to design the miniature cyclone separator with operating flow rates of 50, 100, or 150 mLPM, and then a prototype cyclone separator was manufactured for experimental validation. The numerical results of the cut-off size and pressure drop of the miniature cyclone separator agreed well with the experimental data. The cut-off sizes of the miniature cyclone separator were determined to be 2.9, 0.94, and 0.63 ㎛ for operating flow rates of 50, 100, and 150 mLPM, respectively. Thus, the miniature cyclone separator is suitable for use as a sampling inlet for the portable black carbon measuring instrument to sample BC aerosol or PM2.5 aerosol.

A Numerical Analysis on Flow Characteristic in a Standard Cyclone Dust Separator (표준 사이클론 집진기 내 유동특성에 관한 수치해석)

  • Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.97-103
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    • 2011
  • This study is numerical analysis on flow characteristic in a standard cyclone dust separator. The cyclone dust separator is widely used in a industrial applications as a method for dust removed from gases. In cyclone chamber, a very complex flow field is formed, involving the interaction between highly swirling velocity and turbulent field. Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator. Helical entry type was increasing flow rate compared with tangent entry type. And according to increasing pressure difference was increased fan power. But, helical entry type was high performance dust separator, in comparison with tangent entry type.

A Numerical Study on the Flowfield of a Cyclone Separator for Oil Droplets (오일입자 원심분리기 유동장의 수치해석적 연구)

  • Kim, Sang-Dug
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.4
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    • pp.36-41
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    • 2015
  • The cyclone separator is a simple device, which causes the centrifugal separation of materials such as droplets or particles in a fluid stream. The cyclone separator utilizes the energy obtained from fluid pressure and linear motion to create rotational fluid motion. This rotational motion leads the materials suspended in the fluid to separate from the fluid quickly due to the centrifugal force. The rotation is produced by the tangential or involuted introduction of fluid into the vessel. These materials may be droplets of fuel in blow-by gas through an engine. Droplets suspended in the feed liquid may separate according to size, shape, or density. And the change of part dimension in a cyclone separator can yield the its performance variation. The current study shows the influence of design parameters on the performance of a cyclone separator for blow-by gas.

Conceptual Design of Sandglass-like Separator for Immobilized Anionic Radionuclides Using Particle Tracking Based on Computational Fluid Dynamics

  • Park, Tae-Jin;Choi, Young-Chul;Ham, Jiwoong
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.18 no.3
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    • pp.363-372
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    • 2020
  • Anionic radionuclides pose one of the highest risks to the long-term safety assessments of disposal repositories. Therefore, techniques to immobilize and separate such anionic radionuclides are of crucial importance from the viewpoints of safety and waste volume reduction. The main objective of this study is to design a separator with minimum pressure disturbance, based on the concept of a conventional cyclone separator. We hypothesize that the anionic radionuclides can be immobilized onto a nanomaterial-based substrate and that the particles generated in the process can flow via water. These particles are denser than water; hence, they can be trapped within the cyclone-type separator because of its design. We conducted particle tracking analysis using computational fluid dynamics (CFD) for the conventional cyclone separator and studied the effects due to the morphology of the separator. The proposed sandglass-like design of the separator shows promising results (i.e., only one out of 10,000 particles escaped to the outlet from the separation zone). To validate the design, we manufactured a laboratory-scale prototype separator and tested it for iron particles; the efficiency was ca. 99%. Furthermore, using an additional magnetic effect with the separator, we could effectively separate particles with ~100% efficiency. The proposed sandglass-like separator can thus be used for effective separation and recovery of immobilized anionic radionuclides.

CFD Simulation of Air-particle Flow for Predicting the Collection Efficiency of a Cyclone Separator in Mud Handling System (Mud handling system 내 cyclone separator의 집진효율 추정을 위한 공기-분체의 CFD 시뮬레이션)

  • Jeon, Gyu-Mok;Park, Jong-Chun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.42-49
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    • 2019
  • Drilling mud was used once in the step of separating the gas and powder they were transported to a surge tank. At that time, the fine powder, such as dust that is not separated from the gas, is included in the gas that was separated from the mud. The fine particles of the powder are collected to increase the density of the powder and prevent air pollution. To remove particles from air or another gas, a cyclone-type separator generally can be used with the principles of vortex separation without using a filter system. In this study, we conducted numerical simulations of air-particle flow consisting of two components in a cyclone separator in a mud handling system to investigate the characteristics of turbulent vortical flow and to evaluate the collection efficiency using the commercial software, STAR-CCM+. First, the single-phase air flow was simulated and validated through the comparison with experiments (Boysan et al., 1983) and other CFD simulation results (Slack et al., 2000). Then, based on one-way coupling simulation for air and powder particles, the multi-phase flow was simulated, and the collection efficiency for various sizes of particles was compared with the experimental and theoretical results.

CFD Simulation to Study Flow Characteristics in Cylindrical Gas-Liquid Cyclone Separator (실린더형 기-액 원심분리기 내의 유동특성 연구를 위한 CFD 시뮬레이션)

  • Park, Gyung-Do;Park, Jong-Chun;Kim, Kyung-Mi
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.280-287
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    • 2014
  • In this paper, the numerical simulation of the gas-liquid flow in a cylinder cyclone separator is performed to investigate the flow characteristics using a commercial software, FLUENT, which solves the Reynolds-averaged Navier-Stokes(RaNS) equations. First, a single-phase flow with water in a gas-liquid cylinder cyclone(GLCC) separator is simulated and compared with the experiments(Farchi, 1990) and numerical simulations(Erdal, 1997). Then, the characteristics of the multi-phase flow for water-air, mud-only, and mud-air cases are discussed in the view point of the feasibilities for a mud handling system.

DESIGN OF HELIX PITCH OF A CYCLONE TYPE OIL SEPARATOR FOR A COMPRESSOR (사이클론 방식 압축기 유분리기의 나선 피치 설계)

  • Jang, Seongil;Ahn, Joon
    • Journal of computational fluids engineering
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    • v.19 no.4
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    • pp.8-13
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    • 2014
  • A series of numerical simulation has been carried out to study performance of a cyclone type oil separator, which is designed for the compressor of a refrigeration system. Working fluid is R22, which is a typical refrigerant, and mineral oil droplet is supplied. Pitch of the helix is considered as design parameters to make a compact separator. Depending on the helix pitch, separation efficiency varies from 97.5 to 99%, while predicted pressure drop ranges from 5 to 6.5 kPa. Considering both of the pressure drop and separation efficiency, helix pitch of the separator has been designed as 50 mm.

Flow Characteristic of Cyclone Dust Separator for Marine Sweeping Machine (연마장비용 사이클론 집진기의 유동해석)

  • Park, MinJae;Jin, Taeseok
    • Journal of the Korean Institute of Intelligent Systems
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    • v.24 no.5
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    • pp.512-517
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    • 2014
  • This paper describes the development of new sweeping machine based on Cyclone Technology, which maintains constant suction power and uses it in a industrial applications as a method for dust removed from grinding work. The performance of a cyclone separator is determined by the turbulence characteristics and particle-particle interaction. To achieve this goal, we design cyclone technology based dust separator for sweeping machine has been proposed as a system which is suitable to work utilizing dust suction alternative to conventional manual system. and Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator in order to design optimal structure of the sweeping machine. The validation of cyclone model with CFD is carried out by comparing with experimental results.

Performance of cyclone separator for syngas production in downdraft gasifier

  • Kumara, Sunil;Shukla, S.K.
    • Advances in Energy Research
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    • v.4 no.3
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    • pp.223-237
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    • 2016
  • The excess use of conventional sources of energy by the industries and power sector result in acute shortage of energy produced by fossil fuel. To overcome this energy crisis, biomass feedstock is used to produce syngas or producer gas. For cleaning the dust particle present in the producer gas cyclone separators are largely used. In this paper we investigate the performance parameters of cyclone separator mainly efficiency and pressure drop for different feedstock. Cyclone performance has been evaluated based on experimentation and empirical approach using Leith and Licht model. The same has also been calculated by using turbulent RSM in Ansys Fluent for Wood and Coconut shell feedstock. Experimental results show that using feed stock with 10 % Calcium oxide (CaO) by weight, the efficiency of cyclone got reduced from 71.87% to 70.75% for wood feed stock, whereas in case of coconut shell, the cyclone efficiency got reduced from 78% to 73.44%. It is also seen that Leith and Licht model and Reynolds stress model (RMS) predicts very close to the particle collection efficiency evaluated by using experimental data.