• Title/Summary/Keyword: Cylindrical Composite Lattice Structures

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Study on Evaluation Method of Structural Integrity of Cylindrical Composite Lattice Structures (원통형 복합재 격자구조체의 구조안전성 평가 기법 연구)

  • Im, Jae-Moon;Kang, Seung-Gu;Shin, Kwang-Bok;Lee, Sang-Woo
    • Composites Research
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    • v.30 no.6
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    • pp.338-342
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    • 2017
  • In this paper, evaluation method of structural integrity of cylindrical composite lattice structures was conducted. A finite element analysis was used to evaluate the structural integrity of composite lattice structures. In order to verify the optimal finite element in the evaluation of the structural integrity, finite element models for cylindrical composite lattice structure were generated using beam, shell and solid elements. The results of the finite element analyses with the shell and solid element models showed a good agreement. However, considerable differences were found between the beam element model and the shell and solid models. This occurred because the beam element does not take into account the degradation of the mechanical properties of the non-intersection parts of cylindrical composite lattice structures. It was found that the finite element analysis of evaluation of structural integrity for cylindrical composite lattice structures have to use solid element.

Manufacturing Processes of Cylindrical Composite Lattice Structures using Filament Winding Method (필라멘트 와인딩 공법을 이용한 원통형 복합재 격자구조체 제작 공정)

  • Im, Jaemoon;Shin, Kwangbok;Lee, Sangwoo;Son, Johwa
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.835-837
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    • 2017
  • In this paper, manufacturing processes of cylindrical composite lattice structures using filament winding method was described. Cylindrical composite lattice structures were manufactured in accordance with four major steps. Silicon mold of lattice shape was installed on mandrel and then continuous fiber was wound on silicon mold. After winding process, in order to ensure the same thickness for all regions, compression process was done for its intersection parts. Finally, the composite lattice structure was demoulded after curing in oven. It was found that the manufactured cylindrical composites lattice structure had 2.4% of dimensional error compared to the design requirements.

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The Effect of Fiber Volume Fraction Non-uniformity in Thickness Direction on the Buckling Load of Cylindrical Composite Lattice Structures (두께 방향 섬유체적비 불균일이 원통형 복합재 격자 구조 좌굴하중에 미치는 영향)

  • Kong, Seung-Taek;Jeon, Min-Hyeok;Kim, In-Gul;Lee, Sang-Woo
    • Composites Research
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    • v.34 no.2
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    • pp.129-135
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    • 2021
  • In this paper, in order to examine the effect of fiber volume fraction non-uniformity in thickness direction on the buckling load of cylindrical composite lattice structures, we modified the equation of buckling load of the cylindrical composite lattice structures proposed by Vasiliev. The thickness of each layer of the rib was varied by fiber volume fraction, and material properties were applied differently by using the rule of mixture. Also, we performed linear buckling analysis by varying the structure size, thickness, and average value of the fiber volume fraction of finite element model. Finally, by comparing the calculation results of the buckling load of the equivalent model using the modified buckling load equation and the results of the finite element analysis, we found that the fiber volume fraction non-uniformity in thickness direction can reduce the buckling load of the cylindrical composite lattice structure.

Design and Fabrication of Filament Wound Composite Lattice Structures (필라멘트와인딩에 의해 제조된 Lattice 구조물의 설계 및 제작 연구)

  • Doh, Young-Dae;Chung, Sang-Ki;Lee, Sang-Woo;Son, Jo-Hwa
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.421-427
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    • 2010
  • This paper is concerned with Anisogrid composite lattice structures whose load bearing shell is formed by systems of geodesic unidirectional composite ribs made by automatic wet winding process. Lattice structures are usually made in the form of cylindrical shell and consist of systems of helical and hoop ribs fabricated by continuous filament winding from carbon and epoxy composites. Design variables of the structure which are the angle of helical ribs, ribs spacings, and cross sectional areas are determined by the method of minimization of satety factors whick is described in the paper. And, fabrication methods and actual experimental results are presented.

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Development and Evaluation of Large Scale Composite Lattice Structures (대형 복합재 격자구조체 개발 및 평가)

  • Kim, Donggeon;Doh, Youngdae;Kim, Gensang;Kim, Myungjoo;Lee, Sangwoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.74-86
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    • 2021
  • The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.

The Effect of the Fiber Volume Fraction Non-uniformity and Resin Rich Layer on the Rib Stiffness Behavior of Composite Lattice Structures (섬유체적비 불균일 및 수지응집층이 복합재 격자 구조체 리브의 강성도 거동에 미치는 영향)

  • Kang, Min-Song;Jeon, Min-Hyeok;Kim, In-Gul;Kim, Mun-Guk;Go, Eun-Su;Lee, Sang-Woo
    • Composites Research
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    • v.31 no.4
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    • pp.161-170
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    • 2018
  • Cylindrical composite lattice structures are manufactured by filament winding process. The fiber volume fraction non-uniformity and resin rich layers that can occur in the manufacturing process affect the stiffness and strength of the structure. Through the cross-section examination of the hoop and helical ribs, which are major elements of the composite lattice structure, we observed the fiber volume fraction non-uniformity and resin rich layers. Based on the results of the cross-section examination, the stiffness of the ribs was analyzed through the experimental and theoretical approaches. The results show that the fiber volume fraction non-uniformity and resin rich layers have an obvious influence on the rib stiffness of composite lattice structure.