• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.707-710
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• 1995

Structure of product, which is not considered by easy of assembly, has many hidden costs. For reduction of hidden costs, concepts of line balancing and assembly-oriented design are used. We find that part of structure can be improved by concept of line balancing. To reduce assembly time and enhance easy of assembly, design principles are developed by concept of assembly-oriented design. And design principles for improvement are applied according to condition of the grasped parts of product structure. Thersfore, we could design assembly-oriented design for better structure and low cost.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.1
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• pp.184-191
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• 1994

In this study, the product design technology to facilitate the assembly automation is developed. First, checkistis are developed to analyse weakpoints which make assembly automation difficult. The weakpoints of assembly automation can be redesigned by using design rules for assemblability which are systematized in this research. In addition, the assemblability of product can be evaluated qualitatively with the new developed assembly evaluation method. This evaluation method is performed in the respect of the component parts, the assembly method and the assembly motion.

• Korean Journal of Computational Design and Engineering
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• v.9 no.1
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• pp.62-76
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• 2004

Many customers are no longer satisfied with mass-produced goods. They are demanding customization and rapid delivery of innovative products. Many companies are now realizing that the best way to reduce life cycle costs is to evolve a more effective product development paradigm using Internet and web based technologies. Yet there remains a gap between current market demands and product development paradigms. The existing CAD systems require that product developers possess all the design analysis tools in-house making it impractical to employ all the needed and newest tools. Hence, this paper addresses how assembly operation analysis can be embedded transparently and remotely into a service-oriented collaborative assembly design environment. A new assembly operation analysis framework is introduced and a relevant architecture and tools are developed to realize the framework. Instead of the current sequential process for verifying and validating an assembly design, a new Virtual Assembly Analysis (VAA) method is introduced in the paper to predict the various effects of joining during actual collaborative design. As a case study, arc welding and riveting processes are investigated. New service-oriented VAA architecture and its VAA components are proposed and implemented on prototype mechanical assemblies.

• Korean Journal of Computational Design and Engineering
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• v.10 no.6
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• pp.412-420
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• 2005

The integration of CAD and CAM is critical for computer aided process planning. Recently, STEP has been emerged and utilized as a product data exchange standard format in CAD/CAM areas. The assembly information consists of assembly component relations, assembly features, assembly directions and mating conditions. The purpose of this study is to develop an efficient algorithm to extract assembly information directly from the STEP based files and to generate automatically assembly process plan from the extracted assembly features. The developed algorithms will generate assembly information codes for STEP(AICS). The results from this study can be a reasonable link between design and manufacturing for developing better CAAPP(Computer-Aided Assembly Process Planning) systems.

• Korean Journal of Computational Design and Engineering
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• v.2 no.2
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• pp.103-110
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• 1997

In the development of large complex assembly, most design changes are from the following reasons.: 1) insufficient consideration of assembling sequence of downstream process. 2) interference and fit-up of related parts. 3) initial design changes which are not completely resolved. In order to reduce the first reason of above, the assembly-centric modeling methodology was proposed in the part (1) of the thesis. In this part (2), a Digital Mock-Up system, which is a tool to build a virtual mock-up in design stage, has been developed in order to prevent the other two reasons. The system can build a virtual assembly in various ways as followings.: 1) assembling parts which are located in user defined envelope. 2) assembling parts with the specified disciplines. 3) assembling parts that are selected in the part list. It can also make an assembly by the combination of above methods. In addition to that, it has the functions to read/write the virtual assembly and to explode parts of the assembly in desired direction. With the virtual assembly, engineers can design interference free parts without making physical mock-up. The system has been implemented with Oracle database management system in CATIA environment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.600-603
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• 2002

In this study, Automatic design program creates 3D solid models and constructs them. The method of making assembly model is two. One assembles the element made in automatic design program with hand, the other develops the automatic design program fur creating assembly model. Automatic design program improves the convenience of user. In creating gears, involute curve and Trochoidal fillet curve are made by mathematical development.

• Korean Journal of Computational Design and Engineering
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• v.8 no.1
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• pp.27-34
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• 2003

In this paper, a redesign of an existing computer case is Proposed by applying some guide lines of assembly and disassembly which have positive effects on environment. Some problems such as Increase of number of disassembly and vibration, and unfittable difficulty in assembly and disassembly of coy-ers are recognized through analysis of geometrical structure in view of both assembly and disassembly. A solution of these problems is proposed by ideas of positive environmental influence through ease of assembly and disassembly. Design for Environment Software is used to evaluate both redesigned and existing products. Time of assembly and disassemb]y and MET-point are especially calculated by the software, and these data give us a good guide for analysis of ease of assembly, ease of disassembly and environmental influence in both products.

• Korean Journal of Computational Design and Engineering
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• v.18 no.6
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• pp.417-427
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• 2013

Assembly direction is used in order to confirm the generated assembly sequences in an automatic assembly sequence planning system. Moreover, assembly sequence planners can ascertain the feasibility of a sequence during simulation with assembly direction based in a CAD environment. In other words, assembly direction is essential for sequence optimizing and automatic generation. Based on the importance of assembly direction, this paper proposes a method to select the best direction for the generated assembly sequence using disassembly simulation and geometrical common area between assembled parts. Simultaneously, this idea can be applied to verify the generated assembly sequence. In this paper, the automatic selection of assembly direction and sequence correction system is designed and implemented. The developed algorithms and the implemented system are verified based on case study in the CAD environment.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.2 s.257
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• pp.260-268
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• 2007

Demand for the use of 3D CAD DMU systems over the Internet environment has been increased. However, transmission of commercial 3D kernels has delayed the communication effectiveness due to the kernel size. Light weight CAD geometric kernel design methodology is required for rapid transmission in the distributed environment. In this paper, an assembly data structure suitable for the top-down and bottom-up assembly models has been constructed. Part features are stored without a hierarchy so that they are created and saved in no particular order. In particular, this paper proposes a new assembly representation model, called multi-level assembly representation (MAR), for the PDM based assembly DMU system. Since the geometric kernel retains assembly hierarchy and topological information, it is applied to the web-viewer for the PDM based DMU system. Effectiveness of the proposed geometric kernel is confirmed through various case studies.

• Korean Journal of Computational Design and Engineering
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• v.2 no.2
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• pp.93-102
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• 1997

Most design changes are due to interferences and fit-up as parts are assembled if such a large product as an automobile or an aircraft is developed by many concurrent engineers. In this part (1) of the thesis, the assembly-centric modeling methodology with CAD systems is proposed in order to reduce the design changes. Unlike part-centric modeling method, a part is modeled with its own coordinate system which is used in downstream process as machining and measuring. The part coordinates initially have the same orientation as its assembly which is predefined in BOM (Bill of Material). Then, the corrdinates origin of the part is moved to its location to be assembled from that of its assembly coordinate system. To implement this methodology, the position data of the part w.r.t. its assembly are stored in a database to build the same hierarchical assembling structure as BOM structure. This modeling approach has the advantage of reflecting asembling sequence, because the process of positioning parts is similar to that of real assembling. And with the method, a designer can easily adjust all of the part positions of an assembly to resolve interferences if he modifies just the coordinates origin of the assembly, which results in moving included parts and assemblies together.