• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.1043-1046
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• 2002

In this paper, drill tests were carried out by modifying drill geometry for burr minimization. Final objective of this study is to develop compatible drill shape for minimization of burr formation. These experimented results with modified drill are measured with laser sensor after performing drilling with variable material. Simultaneously, the cutting force and the torque of various drill geometry have been observed with same cutting condition to judge drill stability. As a result, burr was minimized in step drill with 75$^{\circ}$ step angle at every material.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.911-914
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• 1997

This Experiment was carried out for bur minimization in drilling. New drill geometries are proposed to minimize the burr formation in drilling operation. Three types of drills are made, champer, round and step drill. The burr formed in first cutting by front cutting edge ca be removed in second cutting by the cutting edges in chamfer, round edge and step. New burrs are formed by second cutting and can be minimized according to the change of drill geometry like, chamfer size and angle, corner radius in round drill and step size and angle in step drill. To measure the burr formed in drilling, laser sensor is used.

• The korean journal of orthodontics
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• v.32 no.2 s.91
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• pp.107-115
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• 2002

The aim of this study was to investigate experimentally the mechanical and histological effect of drilling process on the stability of micro-implant used for the orthodontic anchorage. For this purpose, 32 micro-implants(Osas$^{(R)}$, Epoch medical, ${\phi}$1.6 mm) were inserted into maxilla, mandible and palate in two beagle dogs. 16 micro-implants(8 per dog) were inserted after drilling with pilot drilling bur (drill method group). 16 micro-implants(8 per dog) were inserted without drilling (drill-free method group). After 1 week, micro-implants were loaded by means of Ni-Ti coil spring (Ni-Ti springs-extension$^{(R)}$, Ormco) with 200-300 gm force. Following 12 weeks, the micro-implants and the surrounding bone were removed. Before sacrifice, the mobilities were tested with Periotest$^{(R)}$(Siemens). Undecalcified serial sections with the long axis were made and the histologic evaluations were done. The results of this study were as follow ; 1. The osseointegration was found in both of drill-free method group and drill method group 2. Two of drill method group and one of drill-free method group in 32 micro-implants were lost after loading. 3. The mobilities of drill-free method group were less than drill method group 4. The bone contact on surface of micro-implants in drill-free method group was more than drill method group but there was no significant difference between groups. 5. The bone density in threads of micro-implants in drill-free method group was more than drill method group and there was significant difference between groups. These results suggest that drill-free method in insertion of micro-implants is superior to drill method on the stabilities, bone remodeling and osseointegrations under early loading.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.11
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• pp.183-191
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• 2002

Drilling tests were carried out using drills with various drill shapes for burr minimization. Final objective of this study is to develop compatible drill shape for minimization of burr formation. For experiments, general carbide drills, round drills, chamfered drills and step drills are designed and manufactured. Burrs are formed by various cutting conditions and in 4 different work materials. Laser sensor is used to measure burr geometries. Cutting forces in drilling are also measured and compared in every drill. As a result of the experiments, step drills with specific step angle and step diameter are suggested for burr minimization.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.2
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• pp.103-111
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• 2002

Out of all metal-cutting process, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. There are two systems, Basic system and Online system, to detect the drill wear. Basic system comprised of spindle rotational speed, feed rates, thrust torque and flank wear measured by tool microscope. Outline system comprised of spindle rotational speed feed rates, AE signal, flank wear area measured by computer vision, On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. The output was the drill wear state which was either usable or failure. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.7
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• pp.101-108
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• 1999

A reliable and practical monitoring of drill breakage is a crucial technique in automatic machining system. In this study, a real-time monitoring system was developed to predict drill breakage using both spindle and z-axis motor current. Drill breakage is monitored by detecting the level of residual motor current which is obtained through the moving average filter algorithm. The residual exhibits a feature of sharp decrease just before drill breakage. Therefore, drill breakage can be predicted by detecting this characteristic of residual component. Z-axis motor current is better to predict the drill breakage than spindle motor current, because the former is faster in response than the latter when drill breakage is occurred. The evaluation experiments have shown that the developed monitoring system works very well.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1063-1067
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• 1997

A study of carbide step drill cutting ability is highly progessing the step drill with more then twice diameter rate is so difficult in regrinding and very easy to damage during machining. As the machining of step drill for closed hole is occur to breakage at small diamter poistion, so it is very difficult to machinine. Thue, in this experiment, We investance roundness and surface roghness by machining distance and were identifid that the first distance, 5~10m, was fine with 7 .mu.m but the arround of 15m was happened so much alternation. And we were indentified that after 20m was happend statable machining. The surface roughness was happened the same conditions. So application of stwp drill we think that the selection of cutting conditions need lots consideration and the study of step drill's diameter ratio ratio is carred out.

• The Journal of Korean Academy of Prosthodontics
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• v.60 no.2
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• pp.143-151
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• 2022

Purpose. The purpose of this study was to evaluate the performance efficiency of two different drill combinations according to the heat generated and drilling time. Materials and methods. In this study, cow ribs were used as research materials. To test the specimen, cow bones were rid of fascia and muscles, and a temperature sensor was mounted around the drilling area. The experimental group was divided into a group using a guide drill and a group using a Lindmann drill according to the drill used before the initial drilling. The drilling sequence of the guide drilling group is as follows; guide drill (ø 2.25), initial drill (ø 2.25), twist drill (ø 2.80), and twist drill (ø 3.20). The drilling sequence of the Lindmann drilling group is as follows; Lindmann drill (ø 2.10), initial drill (ø 2.25), twist drill (ø 2.80), and twist drill (ø 3.20). The temperature was measured after drilling. For statistical analysis, the difference between the groups was analyzed using the Mann-Whitney U test and the Friedman test was used (α = .05). Results. The average performance efficiency for each specimen of guide drilling group ranged from 0.3861 to 1.1385 mm³/s and that of Lindmann drilling group ranged from 0.1700 to 0.4199 mm³/s. The two drill combinations contained a guide drill and Lindmann drill as their first drills. The combination using the guide drill demonstrated excellent performance efficiency when calculated using the drilling time (P < .001). Conclusion. Since the guide drill group showed better performance efficiency than the Lindmann drill group, the use of the guide drill was more suitable for the primary drilling process.

• Proceedings of the KIEE Conference
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• 1994.07a
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• pp.168-170
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• 1994

Carbide-tipped twist drill of new type which is better than traditional H.S.S twist drill has been developed successfully to drill steel work-pieces with high speed. This new carbide drill consists of a characteristic flature of special shape of cutting edge, chip pocket, and flute. The special design of the chip pocket and the flute guarantees both periodic fracture and smooth transport of chips along the flute. The carbide-tipped twist drill also allows one to apply more drilling force than conventional one and produce holes with high accuracy.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.3
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• pp.114-121
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• 2000

A new concept drill was developed recently (or increasing accuracy and productivity in drilling operation. The burr formation in drilling causes many problems in deburring operation because burrs are formed inside holes and it is difficult to remove them. Burr formations are observed in drilling operation with a new concept drill and are compared with conventional HSS drill. Several workpieces with different materials are drilled with several cutting conditions, velocity and feed rate. The burr in drilling can be classified into three types according to the location of crack. To observe the burr formation mechanism, the cap which is formed with the new concept drill is observed and measured.