• Title/Summary/Keyword: Drilling machines

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Percussive Drilling Application of a Tubular Reciprocating Translational Motion Permanent Magnet Synchronous Motor

  • Zhang, Shujun;Norum, Lars E.;Nilssen, Robert;Lorenz, Robert D.
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.4
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    • pp.419-424
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    • 2012
  • This paper presents a tubular reciprocating translational motion permanent magnet synchronous motor for percussive drilling applications for offshore oil & gas industry. The motor model and rock model are built up by doing force analysis of the motor and analyzing the physical procesof impact. The optimization of input voltage waveforms to maximize the rate of penetration is done by simulations. The simulation results show that the motor can be utilized in percussive drilling applications and achieve a very large impact force. Simulation results for optimization also show that second harmonic input voltage produces a higher rate of penetration than the sine wave and fourth harmonic input voltages.

Development of a Framework for Anti-Collision System of Moving Drilling Machines on a Drill Floor (시추 작업장의 이동식 시추 장비 충돌 방지 시스템을 위한 프레임워크 개발)

  • Lee, Jaeyong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.330-336
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    • 2020
  • An anti-collision system between equipment is essential on a drill floor where multiple moving machines are operated simultaneously. This is to prevent accidents by halting the machines when required, by inspecting possibility of a collision based on the relative position data sent by the equipment. In this paper, we propose a framework for an Anti-Collision System (ACS) by considering expandability of the number of machines and computational speed, to promote development of drilling machines and corresponding ACS software. Each drilling equipment is represented as an object in the software with its own message format, and the message is constructed with serialization/deserialization to manage any additional equipment or data. The data handling process receives the current status of machines from the drilling control network, and relays a collision related message (including bypass signal) back to the machines. A commercial visualization software shows the bounding boxes moving with the equipment and indicates probable collision. It has been determined that the proposed system maintains total execution time below 5ms to process data from the network and relay the information hence, the system has no effect on the machine control systems having 100ms control cycle.

Simulation Analysis of Flexible Track Drilling Machines Based on ADAMS (ADAMS 기반의 플렉시블 트랙 드릴링 머신의 시뮬레이션 분석)

  • Zhu, Zhong-gang;Zhang, Qi;Lv, Jian-Hua;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.1-7
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    • 2018
  • Flexible track drilling machines are credited with important applications in the area of aircraft manufacturing because of their portability, quick installation capabilities, and high efficiency. However, their structures are special and the constitution principles and motion characteristics are difficult to control, increasing the development costs and research cycle in the context of the technology blockade of foreign companies. The simulation analysis of flexible track drilling machines can be conducted by applying virtual prototypes, shortening the development cycle and reducing the cost. In this paper, a model of a machine is established by using the SolidWorks software and imported into ADAMS to conduct kinematic and dynamic simulation analysis. During the analysis, the feasibility of the configuration is checked, a reasonable driving motion is chosen, potential deficiencies are found, and improvement actions are raised.

A Study on the Chatter Analysis & Dynamic Stability of Drilling Mchine (드릴링 M/C의 Chatter 해석과 동적안정성에 관한 연구)

  • Park, Jong-Kweon;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.2
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    • pp.77-87
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    • 1989
  • This study is carried out to estimate the influence of cutting speed on the dynamic stability of a drilling machine. The theoretical stabilityu chart is constructed by using the measurd dynamic characteristics of the drilling machine. The critical cutting width and speed predicted from the stability chart show excellent agreements with those measured. Therefore it is confirmed that the analysis technique used in this study is useful for the prediction of the dynamic instability and improvement of the dynamic characteristics of drilling machines.

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Study on Structure Design of Stationary Fixture Type Automatic Rotary Drilling Machine for Maritime Base Rock (해양암반 고정거치석 자동회전 굴진장비 구조설계에 관한 연구)

  • Jeong, Kyeng-Sik;Lee, Chul-Hee;Lee, Kwang-Hee;Lee, Sun-Kon;Kim, Myeong-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.51-54
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    • 2012
  • This paper aims to design and analyze the stationary fixture type automatic rotary drilling machine and estimate the safety of the machine through simulations. Working conditions of typical rock excavating machines are mostly affected by geographical conditions on the sea, such as by the ebb and flow of the tide or high waves. Due to the size of machines, it is difficult to move and install machines. So it is necessary to develop a machine that not only can be moved and installed more easily also be operated more quickly and automatically. To validate the safety of the designed structure of the machine, static analysis has been carried out. The results of stress and deformation analysises show that the designed machine is stable and safe in hard working condition.

Verification of NC code for Nulti-Axis Drilling machines (다축 드릴 가공기의 NC 코드 검증)

  • 이희관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.263-268
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    • 1999
  • The most important things to the tube the of the heat exchanger are the precision of t hole position and the quality of the drill face. Nowadays, 6 and 12 spindle multi-drilling machine controlled by CNC or used to drill holes of the tube sheet. The drilling of 12 axes can offer high speover three times as fast as the drilling of axis. However, the drilling of 12 axes h difficulty in controlling many motors to d spindles and assigning a corresponded numbe accurately to each axis. In the past, conventional method to inspect the code the drilling was machining holes on a thin plate previously which resulted in the productivity because it required a h production cost by machining and weldin time. In this thesis, there are two drilling codes different from CNC code. M code is used to control many motors and S code is used to assign a correspondent number for each axis. For increasing the productivity by removing process, this paper is intended to take simulation of the drill machining c including 6 and 12 axis on the persona computer.

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Precise Drilling characteristics of glass fiber epoxy composite material (유리섬유 에폭시 복합재료의 정밀드릴가공 특성)

  • 김홍배
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.117-122
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    • 1998
  • Glass fiber epoxy composite material is widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joint must be provided, which require precise machining. In this paper, the machinability of the glass fiber epoxy composite material was experimentally investigated. The results can be summarized as follows : 1. The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the glass fiber epoxy composite material is decreased as the drilling speed increased. 3. If the glass fiber epoxy composite material is drilling by the standard twist drill, then the hole recommand cutting condition is spindle speed 400∼600rpm, feed 40∼50mm/min.

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A Study on the Burr Minimization of Drilling Process by Optimal Velocity Profile Tracking (이상적 속도 궤적을 이용한 드릴링 공정의 버 최소화에 관한 연구)

  • Park, Min-Suk;Jeon, Do-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.116-121
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    • 1999
  • At the exit stage of drilling, the burr generates and deburring process is required to remove it. Since the additional process reduces productivity, a burr minimization technique is necessary in the servo system of drilling machines. In this research, cutting force is modelled with tool geometry and the optimal velocity profile with which the desired cutting force maintains is generated to minimize burr. Experiments show that the proposed velocity profile tracking effectively minimizes burr compared to the constant velocity feed.

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A Study on Precise Drilling Characteristics of Carbon Fiber Epoxy Composite Materials (탄소섬유 에폭시 복합재료의 정밀드릴가공 특성에 관한 연구)

  • 김홍배
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.203-208
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    • 1998
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability characterisitcs of the drilling operation of the carbon fiber epoxy composite materials was experimentally investigated. The experimental results are as follows 1.The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the carbon fiber epoxy composite materials is decreased as the drilling speed increased. 3.The hole of the carbon fiber epoxy composite materials is not good manufacturing by use of the standard twist, therefore, the new drill designed in order to accurate hole.

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Prediction of Rock Mass Strength Ahead of Tunnel Face Using Hydraulic Drilling Data (천공데이터를 이용한 터널 굴진면 전방 암반강도 예측)

  • Kim, Kwang-Yeom;Kim, Sung-Kwon;Kim, Chang-Yong;Kim, Kwang-Sik
    • Tunnel and Underground Space
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    • v.19 no.6
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    • pp.479-489
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    • 2009
  • Appropriate investigation of ground condition near excavation face in tunnelling is an inevitable process for safe and economical construction. In this study mechanical parameters from drilling process for blasting were investigated for the purpose of predicting the ground condition, especially rock mass strength, ahead of tunnel face. Rock mass strength is one of the most important factors for classification of rock mass and making a decision of support type in underground construction. Several rock specimens which are considered homogeneous and having different strength values respectively were tested by hydraulic drill machines generally used. As a result, penetration rate is fairly related with rock mass strength among drilling parameters. It is also found that penetration rate increases along with the higher impact pressure even under same rock strength condition. It is finally suggested that new prediction method for rock mass strength using percussive pressure and penetration rate during drilling work can be utilized well in construction site.