• Title/Summary/Keyword: Dry vibration milling

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Synthesis of cathode material for sodium ion batteries using dry vibration milling (건식 진동밀을 이용한 나트륨이온전지 양극활물질 합성)

  • Lee, Yeon-Woo;Kim, Han-Jun;Kang, Yeonhui;Kim, Chang-Sam
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.2
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    • pp.70-74
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    • 2017
  • Two milling methods, dry vibration milling and wet ball milling, were used to prepare $Na_{2/3}(Ni_{1/3}Mn_{2/3})O_2$ powders as a cathode material for sodium ion batteries. The morphology and electrochemical property of the two powders with different milling processes were compared to each other. The particle size is less than $1{\mu}m$ in the dry vibration milled powder, while lots of larger particles than $1{\mu}m$ were found in the wet ball milled one. The single phase of $Na_{2/3}(Ni_{1/3}Mn_{2/3})O_2$ was obtained in the temperature range of $875{\sim}900^{\circ}C$. The discharge capacity and discharge voltage of the powder prepared by the dry process were higher than those of one prepared by the wet process.

Statistical analysis and modelization of tool life and vibration in dry face milling of AISI 52100 STEEL in annealed and hardened conditions

  • Benghersallah, Mohieddine;Medjber, Ali;Zahaf, Mohamed Zakaria;Tibakh, Idriss;Amirat, Abdelaziz
    • Advances in materials Research
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    • v.9 no.3
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    • pp.189-202
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    • 2020
  • The objective of the present work is to investigate the effect of cutting parameters (Vc, fz and ap) on tool life and the level of vibrations velocity in the machined part during face milling operation of hardened AISI 52100 steel. Dry-face milling has been achieved in the annealed (28 HRc) and quenched (55 HRc) conditions using multi-layer coating micro-grain carbide inserts. Statistical analysis based on the Response surface methodology (RSM) and ANOVA analysis have been conducted through a plan of experiments methodology using a reduced Taguchi table (L9) in order to obtain engineering models for tool life and vibration velocity in the workpiece for both heat treatment conditions. The results show that the cutting speed has a dominant influence on tool life for both soft and hard part. Cutting speed and feed per tooth is the most significant parameters for vibration levels. Comparing the experimental values with those predicted by the developed engineering models of tool life and levels of vibrations velocity, a good correlation has been obtained (between 97% and 99%) in annealed and hard conditions.

Analysis of Cutter Orientation when Ball Nose End Milling Nickel Based Superalloys (니켈계 합금의 볼엔드밀 가공에서 절삭 방향에 따른 영향)

  • Lee, Deuk-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2496-2501
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    • 2000
  • High speed ball end milling is attracting interest in the aerospace industry for the machining of complex 31) airfoil surfaces in nickel based superalloys, Experimental work is detailed on the effect of cutter orientation on tool life, cutting forces, chip formation, specific force and workpiece surface roughness, when high speed ball end milling nickel based supperalloy(lnconel 718). Dry cutting was performed using 8min diameter solid carbide cutters coated with either TiA1N or CrN for the workpiece mounted at an angle of 45˚ from the cutter axis. A horizontal downwards cutting orientation provided the best tool life with cut lengths~50% longer than for all other directions. Evaluation of cutting forces and associated spectrum analysis of results indicated that cutters employed in a horizontal downwards direction produced the least vibration.