• Title/Summary/Keyword: Duplex Stainless Steel

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Corrosion Resistance of Super Duplex Stainless Steel (수퍼 2상 스테인리스강의 부식 저항성에 관한 연구)

  • 강흥주;남기우;안석환;강창룡;도재윤;박인덕
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.40-46
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    • 2003
  • The corrosion resistance of super duplex stainless steel on both its fibrous and dispersed phase was investigated. These structures consist of various volume fraction and distribution of austenite structure, which were obtained by changing the heat treatment temperature and cycle. The fibrous phase had higher austenite volume fraction than that of the dispersed phase at the same temperature. Corrosion resistance of super duplex stainless steel was evaluated through an immersion test and an impingement test, using 35% HCI and sea water, respectively. Super duplex stainless steel was compared with STS316L and STS304. The corrosion resistance of super duplex stainless steel was superior to ST316L and STS304. The dispersed phase of super duplex stainless steel was more stabilized than the fibrous phase in corrosion. The magnitude of corrosion rate was in order STS304, STS316L, fibrous phase of super duplex stainless steel and dispersed phase of super duplex stainless steel.

Nitrogen Permeation Treatment of Duplex and Austenitic Stainless Steels

  • Yoo, D.K.;Joo, D.W.;Kim, Insoo;Kang, C.Y.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.2
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    • pp.57-64
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    • 2002
  • The 22%Cr-5%Ni-3%Mo duplex and 18%Cr-8%Ni austenitic stainless steels have been nitrogen permeated under the $1Kg/cm^2$ nitrogen gas atmosphere at the temperature range of $1050^{\circ}C{\sim}1150^{\circ}C$. The nitrogen-permeated duplex and austenitic stainless steels showed the gradual decrease in hardness with increasing depth below surface. The duplex stainless steel showed nitrogen pearlite at the outmost surface and austenite single phase in the center after nitrogen permeation treatment, while the obvious microstructural change was not observed for the nitrogen-permeated austenitic stainless steel. After solution annealing the nitrogen-permeated stainless steels(NPSA treatment) at $1200^{\circ}C$ for 10 hours, the hardness of the duplex and austenitic stainless steels was constant through the 2 mm thickness of the specimen, and the ${\alpha}+{\gamma}$ phase of duplex stainless steel changed to austenite single phase. Tensile strengths and elongations of the NPSA-treated duplex stainless steel remarkably increased compared to those of solution annealed (SA) duplex stainless steel due to the solution strengthening effect of nitrogen and the phase change from a mixture of ferrite and austenite to austenite single phase, while the NP-treated austenitic stainless steel displayed the lowest value in elongation due to inhomogeneous deformation by the hardness difference between surface and interior.

A Study on the Formation Mechanism of Microconstituents in Brazed Joint of Duplex Stainless Steel and Cr-Cu Alloy (2상 스테인리스강과 크롬동합금의 브레이징부 생성상의 생성기구에 관한 연구)

  • 김대업
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.534-539
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    • 2001
  • The formation mechanism of microconstituents in brazed joints of duplex stainless steel and Cr-Cu alloy which is an essential process of rocket engine manufacturing was investigated using Cu base insert metal. $SUS329J_3L$ and C18200 were used for base metal and AMS 4764 was used for insert metal. The brazing was carried out under various conditions. There were various phases in the joints, because of reaction between liquid insert metal and base metals. Since liquid insert metal reacts with duplex stainless steel, liquid Cu from insert metal infiltrated into the $\alpha/\beta$ interface of duplex stainless steel. Through the process of Cu infiltration, isolated stainless steel pieces come into the liquid insert metal. Since liquid insert metal reacts with Cr-Cu alloy. Cr precipitates from C18200 come into the liquid insert metal. With increment of bonding temperature and holding time, amounts and sizes of phases increased. but Cr-Mn compounds decreased at 1303k for 1.2ks and Mn-rich phases disappeared Fe-Cr compounds formed.

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Effect of Cu Addition on the Properties of Duplex Stainless Steels

  • Hwangbo, D.;Yoo, Y.R.;Choi, S.H.;Choi, S.J.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.21 no.4
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    • pp.273-281
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    • 2022
  • The effect of addition of Cu on the localized corrosion performance of aged duplex stainless steel in chloride media has yet to be explained in a consistent manner, and there is some controversy in the literature regarding the composition of stainless steel and the experimental conditions (pH, temperature, chloride concentration, etc.) used. In this work, the effect of the addition of Cu on the microstructure, hardness, and corrosion resistance of duplex stainless steel in an acidic chloride or high concentration sulfuric acid solutions was investigated for annealed and aged alloys. The Cu addition of annealed duplex stainless steel strengthened the alloy and reduced the ferrite contents of the alloy, and it also increased the polarization behavior in chloride or sulfuric solutions, except for the case of a high potential in acidic chloride solution. However, the Cu addition of aged duplex stainless steel reduced the formation of harmful phases such as sigma and kai and increased the polarization behavior in acidic chloride or sulfuric solutions up to 0.8 wt% of the Cu content, after which it slightly decreased at 0.8 wt% Cu or more.

Effect of Phase Composition on High Temperature Plasticity for Duplex Stainless Steel (Duplex Stainless Steel의 상변화에 따른 고온 소성변형 거동)

  • Choi, Jae-Ho;Choe, Byung-Hak;Kim, Seung-Eon
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.107-113
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    • 1998
  • The high temperature mechanical behaviour of duplex stainless steels was examined. The relation-ship between the dynamic recrystallization substructures and the flow behaviour was analyzed in detail, and the flow behaviour was analyzed in detail, and the mechanisms of dynamic recrystallization were also discussed. The formation of disloca-tion cells and subgrain structures is of great significance to the understanding of high temperature deformation.

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A Study on the Effect of Corrosion Resistance According to the Composition Variety of C, Cr, N in Duplex Stainless Steel

  • Kim, Hyeong-Jin;Cho, Kye-Hyun;Jung, Jae-young
    • Corrosion Science and Technology
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    • v.3 no.5
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    • pp.179-186
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    • 2004
  • Recently the alloy development of duplex stainless steel has been done. On this study we studied the effect of the corrosion resistance according to the composition variety of C, Cr, N in the alloy elements of duplex stainless steel. materials which have below 0.1[mm/year] corrosion rate enable to use for corrosion-resisting materials, generally. On this experiment we inspected the effect of the composition variety of C, Cr, N in duplex stainless steel and the heat treatment, which the condition was the water quenching after the heat treatment for 1hr. The experiment was done on the basis of the ASTM G48A test, Critical pitting temperature(CPT), and ASTM G-61(Electrochemical tests for cyclic polarization).

Effect of Cooling Rate on Microstructural and Mechanical Properties of SAF 2205 Duplex Stainless Steel (SAF 2205 듀플렉스 스테인레스강의 미세조직 및 기계적 특성에 미치는 냉각속도의 영향)

  • Oh, Y.J.;Yang, W.J.;Lee, J.H.;Kim, D.H.;Yoo, W.D.;Lee, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.1
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    • pp.14-20
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    • 2013
  • Duplex stainless steel, which is a kind of stainless steel with a mixed microstructure of about equal proportions of austenite and ferrite, is generally known as a unique material with excellent corrosion resistance and high strength. However, toughness, strength, and corrosion resistance of the steel could be reduced due to precipitation of topologically closed packed phases such as sigma phase during cooling. In case of large forged products, they have strong possibility that ${\sigma}$-phase precipitates due to difference of cooling rate between surface and inner of the products. Investigation on sigma phase precipitation behavior of duplex stainless steel with change of cooling rate was carried out in this study. Forged SAF 2205 duplex stainless steel was used as specimens to examine the cooling rate effect. Dissolution behavior of sigma phase was also discussed through resolution test of duplex stainless steel containing lots of sigma phase. Experimental results revealed that impact energy was very sensitive to precipitation of small amount sigma phase. However, sigma phase could be removed by short term resolution treatment and impact resistance of the duplex stainless steel was restored.

Experimental Study on the Characteristics of Residual Stress in Welds of Duplex Stainless Steel (듀플렉스 스테인리스강 용접부의 잔류응력 특징에 관한 실험적 연구)

  • Jeon, Juntai
    • Journal of the Society of Disaster Information
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    • v.13 no.2
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    • pp.147-154
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    • 2017
  • Duplex stainless steel finds increasing use as an alternative to austenitic stainless steel, particularly where chloride or sulphide stress corrosion cracking is of primary concern, due to the excellent combination of strength and corrosion resistance. During welding, duplex stainless steel does not create the same magnitude or distribution of weld-induced residual stresses as those in welded austenitic stainless steel due to the different physical and mechanical properties between them. In this work, an experimental study on the residual stresses in butt-welded duplex stainless steel is performed utilizing the layering technique to investigate the characteristics of residual stresses in the weldment.

Evaluation of Performance in Semi-Open Type Impeller by Duplex Stainless Material for Ballast Water Centrifugal Pump (듀플렉스 스테인리스강 소재를 응용한 Semi-Open Type 임펠러의 성능 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Gang, Young-Gwan;Lee, Sang-Hoon
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.345-350
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    • 2014
  • A special usage impeller pump for ballast water treatment is part of an offshore plant's structure. It has to maintain a high corrosion resistance in an extreme environment, in which it can contact several kinds of aqueous solutions. The duplex stainless steel used in such severe environments is known to have corrosion resistance and excellent mechanical properties. This study estimated the performance of an impeller pump system designed using duplex stainless steel through a computational fluid dynamics analysis. As a result, it was determined that the pressure drop increases and the impeller performance is lowered if the equivalent roughness is enlarged. The surface precision of the duplex stainless steel must be consistently maintained. If thisis the case, it was determined that the existing STS steel can be substituted for the Duplex stainless steel.

Effect of Welding Processes on Corrosion Resistance of UNS S31803 Duplex Stainless Steel

  • Chiu, Liu-Ho;Hsieh, Wen-Chin
    • Corrosion Science and Technology
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    • v.2 no.1
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    • pp.36-40
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    • 2003
  • An attractive combination of corrosion resistance and mechanical properties in the temperature range -50 to $250^{\circ}C$ is offered by duplex stainless steel. However, undesirable secondary precipitation phase such as $\sigma$, $\gamma_2$ and $Cr_2N$ may taken place at the cooling stage from the welding processes. Therefore, this paper describes the influence of different welding procedures such as manual metal arc welding (MMA), tungsten inert gas welding (TIG) and vacuum brazing on corrosion resistance of the welded joint for UNS S31803 duplex stainless steel. Microstructure and chemical compositions of the welded joint were examined. The weight loss of specimens immersed in 6% $FeCl_3$ solution at $47.5^{\circ}C$ for 24-hours was determined and used to evaluate the pitting resistance of duplex stainless steel and their welds. The region of heat-affected zone of specimen obtained by the MMA is much wider than that resulted from TIG, therefore, the weight loss of welds by MMA was larger than that of weld by TIG. The weight loss of brazed specimens cooled from slow cooling rate was larger than those of specimens cooled from high cooling rate, because the precipitation of $\sigma$ phase. Beside that, the weight loss of brazed specimen is greater than those of the welded specimens. The galvanic corrosion was observed in brazed duplex stainless steel joints in the chloride solution.