• Title/Summary/Keyword: Effective Stress Intensity Factor Ratio

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A study on the fatigue crack growth behavior of aluminum alloy weldments in welding residual stress fields (용접잔류응력장 중에서의 Aluminum-Alloy용접재료의 피로균열성장거동 연구)

  • 최용식;정영석
    • Journal of Welding and Joining
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    • v.7 no.1
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    • pp.28-35
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    • 1989
  • The fatigue crack growth behavior in GTA butt welded joints of Al-Alloy 5052-H38 was examined using Single Edge Notched(SEN) specimens. It is well known that welding residual stress has marked influence on fatigue crack growth rate in welded structure. In the general area of fatigue crack growth in the presence of residual stress, it is noted that the correction of stress intensity factor (K) to account for residual stress is important for the determination of both stress intensity factor range(.DELTA.K) and stress ratio(R) during a loading cycle. The crack growth rate(da/dN) in welded joints were correlated with the effective stress intensity factor range(.DELTA.Keff) which was estimated by superposition of the respective stress intensity factors for the residual stress field and for the applied stress. However, redistribution of residual stress occurs during crack growth and its effect is not negligible. In this study, fatigue crack growth characteristics of the welded joints were examined by using superposition of redistributed residual stress and discussed in comparison with the results of the initial welding residual stress superposition.

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A study of Fatigue Crack Growth Behavior and Crack Closure in 5083-O Aluminum Alloy (5083-0 알루미늄合金의 疲勞균열進展 擧動과 균열닫힘에 관한 硏究)

  • 박영조;김정규;김일현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.2
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    • pp.208-214
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    • 1986
  • To establish the evaluation of the fatigue crack growth behavior in 5083-O aluminum alloy, constant load-amplitude fatigue crack growth tests were carried out under the small scale yielding conditions. Crack length and closure of this material were measured by the compliance method using a clip-on gage. The main results obtained as follows: The fatigue crack growth rate against stress intensity factor range .DELTA.K exhibits the trilinear form with two transitions at the growth rate 5.5*10$^{-6}$ and 5.5*10$^{-5}$ mm/cycle, in the so-caled Region II. The trilinear form appears still in the plot of growth rate versus effective stress intensity factor range .DELTA. $K_{eff}$. Stress ratio R affects the relationship of crack growth rates versus .DELTA.K but does not affect the reation of crack growth rate versus .DELTA. $K_{eff}$. The experimental results indicate that the effective stress intensity range ratio U depends on the maximum stress intensity factor $K_{max}$, but not on the stress ratio R.o R.R.

A Study on Evaluation of Crack Opening Point in Al 2024-T3 Material (Al 2024-T3재의 Crack Opening Point의 평가에 관한 연구)

  • Choi, Byung-Ki;Jang, Kyeung-Cheun
    • Journal of the Korean Society of Safety
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    • v.19 no.2
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    • pp.16-20
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    • 2004
  • This paper aims to analyze fatigue fracture mechnisms with high strength aluminum alloys, which are widely used in vehicles or airplanes to prevent accidents. Usefulness of the crack opening point was proposed by using an effective stress intensity facor when evaluating the fatigue crack propagaion rate. Therefore an exact crack opening ratio can be measured for a more exact fatigue crack propagation rate. It is found that the fatigue crack propagation rate was valid within the range of experimentation as an effective stress intensity factor. Summarizing the results are as follows in this paper ; (1) It is found that the value of the crack opening ratio is constant at the rear of the specimen, U'=0.25 at the crack mouth and U'=0.45 at the crack tip, respectively regardless of the stress ratio. (2) The crack opening ratio is different according to measurement locations. The crack opening ratio value was measured at the crack mouth by a clip gage or measured behind the specimen by a strain gage. It is found that the crack opening ratio value is more accurate that any other measuring test for evaluating the crack propagation ratio test by effective stress intensity factor.

Short Crack Analysis by Fatigue Crack Opening Behavior (피로균열개구거동을 이용한 짧은균열의 거동 분석)

  • Song, Sam-Hong;Lee, Kyeong-Ro
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.136-144
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    • 1997
  • The characteristics of fatigue crack growth subject to out-of-plane bending fatigue are studied in terms of crack opening behavior by using pre-cracked smooth specimens. Crack opening stress is measured by an elastic compliance method which may precisely and continuously provide many date using strain gages during experiment. The results of the short crack and the long crack arranged by crack closure concept show that the effective stress gange ratio of short crack is grester than that of long crack, and ano- malous growth behavior of short crack may be elucidated by the variation of crack opening stress. When the variation of fatigue crack growth rate is arranged versus effective stress intensity factor range. Iinear relation is held also for the short crack. It shows that growth behavior of short crack can be quantitatively represent- ed by the fracture mechanics parameter using effective stress intensity factor range.

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Fatigue crack growth and crack closure in 2017-T3 Aluminum alloy (2017 - T 3 알미늄 合金 의 勞龜裂進展 과 龜裂닫힘現象)

  • 송지호;김일현;신용승
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.4 no.2
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    • pp.47-53
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    • 1980
  • Kikukawa-Compliance method using a conventional clip-on gauge was employed to investigate fatigue crack growth and crack closure in 2017-T3 aluminum alloy. The crack growth rate plot against stress intensity range .DELTA.K on a log-log diagram exhibits a bilinear form with a transition at the growth rate of 10$\^$-4/ mm/cycle. The bilinear form appears still in the plot of growth rate versus effective stress intensity range .DELTA.K$\_$eff/. Fatigue crack growth rate could be well represented by .DELTA.K$\_$eff. The experimental results indicate that the effective stress intensity range ratio U depends on the maximum stress intensity factor K$\_$max/, but the stress ratio R does not affect U. The crack opening stress intensity factor K$\_$op/ tends to increase with increasing K$\_$max/ and decrease with increasing .DELTA.K.

A Study on Evaluation of Crack Opening Point in High Strength Aluminum Alloy(I) (고강도 알미늄 합금재에 있어서 크랙열림점 평가에 관한 연구(I))

  • 최병기
    • Journal of the korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.100-106
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    • 1993
  • This paper aims to synthesize the research on fatigue fracture mechanisms of high strength aluminum alloys which are widely used in motorcars or airplanes to prevent accidents. To measure the data of crack opening ratio, the same materials and method are used for evaluating the fatigue crack propagation rate as an effective stress intensity factor. But, many researchers have brought different results. An exact crack opening ratio was, therefore, proposed for getting a more accurate fatigue crack propagation rate. The main conclusions obtained are as follows. (1) As a result of the fatigue test, the value of the crack opening ratio is the same regardless of the stress ratio. (2) The value of crack opening ratio is different according to the measuring point. After measuring the crack propagation rate by using an effective stress intensity factor, the crack opening ratio value measured at the crack mouth by a clip gage, or measured rear of the specimen by a strain gage is more accurate than that by any other measuring test.

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The Effect of Stress Ratio on the Surface Crack Growth Behavior in 7075-T651 Aluminum Alloy (7075-T651 Al合金의 表面균열進展에 미치는 應力比의 影響)

  • 박영조;김정규;신용승;김성민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.1
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    • pp.62-69
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    • 1986
  • Fatigue surface crack growth was studied in 7075-T651 aluminum alloy plates subjected largely to bending loads. The surface crack length and its depth were measurement by the unloading elastic compliance method. The surface crack growth rate dc/dN, on the surface and da/dN, in the depth direction were obtained by the secant method. The stress intensity factor range .DELTA.K was computed by means of Newman and Raju equation. The aspect ratio a/c was presented in form of a/c=0.815-0.853(a/T). The effect of the stress ratio on the stable surface crack growth rates under increasing .DELTA.T is larger in lower .DELTA.K, while the relation between dc/dN, da/dN and the effective stress intensity factor range .DELTA.K$_{eff}$ is weakly dependent on the stress ratio.o.

A Study on Fatigue Crack Propagation Behavior with Pure-Ti Plate (순수 티타늄 판재의 피로균열 전파거동에 관한 연구)

  • 오세욱;김태형;김득진;임만배
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.92-100
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    • 1995
  • The effect of different anisotropy and stress ratio on fatigue crack propagation behavior was investigated under various stress ratio(R=-0.4, -0.2, 0.2, 0.2, 0.4) using pure titanium sheet used in aerospace, chemical and food industry. The rack closure behavior under constant load amplitude fatigue crack propagation test was examined. Fatigue crack propagation rate da/dN was estimated in terms of effective stress intensity factor range, $\Delta$K$_{eff}$, regardless of various stress ratio but was influenced by anisotropy. Also, it was found that the effect of anisotropy was considerably decreased but still not negligible when he da/dN was evaluated by a conventional parameter, $\Delta$$K_{eff}$/E and when the modified da/dN.$\sqrt{\varepsilon}_f$ was evaluated by $\Delta$$K_{eff}$/E. On the other hand, da/dN could be evaluated uniquely by effective new parameter, $\Delta$K$_{eff}$/$sigma_{ys}$, regardless of anisotropy, as int he following equation da/dN=C''[\frac{{\Delta}K_{eff}}{{\sigma}_{ys}}]^{n''}. And effective stress intensity factor range ratio, U was estimated by the following equation with respect to the ratio of reversed plastic zone size, $\Delta r_{p}$ to monotonic plastic zone size, $r_p$ regardless of stress ratio and anisotropy. U=-4.45$(\Delta r_{p}/r_{p})^{2}$+4.1$(\Delta r_{p}/r_{p})$+0.245_{p})$+0.245

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An Experimental on the Evalution of Fatigue Crack Propagation of Carbon Steel (탄소강의 피로균열 진전거동 평가에 관한 실험적 연구)

  • 김희송;안병욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.938-946
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    • 1989
  • Using the CT specimen of carbon steel(SM45C), we estimated the fatigue crack propagation behavior in stable crack propagation range. Furthermore the fatigue crack propagation rate, Acoustic Emission(AE) count rate, and fractography characteristics were also compared among others. The following results were confirmed by experimental observation. Near-threshold stress intensity factor range(.DELTA. $K_{th}$) is influenced by stress ratio but not at the upper limit of stable crack propagation range. As stress intensity factor range(.DELTA.K) and(or) stress amplitude increase (s), both crack propagation rate(da/dN) and AE count rate(dn/dN) increase. Effective stress intensity factor range(.DELTA. $K_{off}$) determined from the crack closure point measurement by AE method is useful for the evaluation of fatigue crack propagation rate. Fractography in stable crack propagation range showed striation, and agreed with the crack propagation rate obtained either by experiment of by the results of microscopic measurements.s.

Crack Propagation Behavior for Variable Load in Cantilever Beam under Bending Load (굽힘하중의 받는 외팔보의 변동하중에 대한 균열진전 거동)

  • 김엽래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.178-183
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    • 1998
  • This paper examines the crack growth behavior of 7075-T651 and 5052-H32 aluminum alloys for variable load within tensile load range condition. The cantilever beam type specimen with a chevron notch is used in this study. The crack growth and closure are investgated by compliance method. The applied initial stress ratio is R=0.3 and variable load are R=0.65, 0.46. Crack length, stress intensity factor range, ratio of effective stress intensity factor range and crack growth rate etc. are inspected with fracture mechanics estimate.

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