• Title/Summary/Keyword: Electric discharge machine

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A Study on the Hand Drum Form Predict in the Wire Electric Discharge (와이어방전가공시 북량현상 예측에 관한 연구)

  • 김선진;성백섭
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.70-78
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    • 2003
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric discharge machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to 6$mutextrm{s}$, 8$mutextrm{s}$ and 10$mutextrm{s}$, pulse-off-time to 8$mutextrm{s}$, 10$mutextrm{s}$ and 13$mutextrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

A Study on the Selections of Optimized Process Conditions in the Wire Electric Discharge (와이어방전 가공시 최적 가공조건 선정에 관한 연구)

  • 김선진;성백섭;목포대;정성택;반재삼;조규재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.631-636
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever- changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6\mu\textrm{s}$, $8\mu\textrm{s}$ and $10\mu\textrm{s}$, pulse-off-time to $8\mu\textrm{s}$, $10\mu\textrm{s}$ and $13\mu\textrm{s}$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively

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A study for its Characteristics with Electric Variation in an Electrical Discharge Machining (방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구)

  • 신근하
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.132-136
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    • 1996
  • A Study is a experiment which is figure out to aptimum discharge cutting condition of the surfaceroughness, electric discharging speed and electro wear ratio with Ton Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine ; 1)Electrode is utilized Cu(coper) and Graphite. 2)Work piece is used the material of carbon steel. The condition of experiment is; 1)Current is varied 0.7(A) to 50(A). 2)Pulse time(Ton) is varied 3($\mu$s) to 240($\mu$s) and also Toff is varied 7($\mu$s) to 20($\mu$s). 3)The time of electric discharging to work piece in each time is 30(min) to 60(min) 4)After the upper side of work piece was measured in radius (5${\mu}{\textrm}{m}$) of syulus analyzed the surface roughness to made the table and graph of Rmax by yielding data. 5)Electro wear ratio is; \circled1Coper was measured cx-machining and post machining but the electronic baiance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume specific gravity and analyzed to made its table and graph on ground the data 6)In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V.R(Automatic Voltage Regulator). 7)The memory scope was sticked to the electric spark machine. 8)In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid, it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging According to above results, the surface roughness by the variation of electrodw and current was analyzed to compare KS(Korea Standards) It was decided the optimum condition of electric discharge cutting through analyzing the effect of electric discharge speed and electro wear ratio.

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The Development of wide frequency analyzing system by partial electric discharge electromagnetic-wave Receiver (부분방전 전자파 측정용 광대역 주파수 분석 시스템 개발)

  • Park, Doo-Yong;Shin, Young-Jin
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.547-549
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    • 2004
  • This system is monitors the degree of aging happened at the electric machine. It detects electromagnetic wave generated from the insulator when the voltage is applied to the machine. By analyzing the internal and external factors make the electric, mechanic, or thermal characteristics of the electric machinery deteriorate the electric insulation and eventually cause the partial electric discharge. The continuous partial electric charge accelerates the insulation aging and the insulation breakdown happens at last. This system consists of the relays connected with 10 sensors (40 total) detecting the partial electric discharge ans the temperature, the server, ans the program analyzing and storing the data.

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Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network (역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가)

  • Kim Sun-Jin;Sung Back-Sub;Cho Gyu-Jae;Kim Ha-Sik;Ban Jae-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

Off-Line PD Diagnosis for Stator Winding of Rotating Machines Using a UWB Sensor

  • Lwin, Kyaw-Soe;Park, Noh-Joon;Kim, Hee-Dong;Ju, Young-Ho;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.3 no.2
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    • pp.263-270
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    • 2008
  • We studied partial discharge detection by sensing electromagnetic waves emitted from the partial discharge source in an HV Rotating Machine using a UWB sensor. In this study, we design a new type of compact low frequency UWB sensor based on micro-strip technology. We also perform many experiments of offline and dismantled testing compared with the existing HFCT on stator winding of the HV generator. We mention the detailed design of a new compact UWB sensor along with the time domain PRPD pattern and frequency domain results of partial discharge in the stator winding of a 6.6kV rotating machine by offline testing performed in a laboratory.

Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions- (WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성-)

  • 정태현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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A Study on the efficiency test of Electric Discharge Machine Wire using Image processing (화상처리를 이용한 방전와이어의 성능평가에 대한 연구)

  • 배진한;이위로;유송민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.117-122
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    • 2002
  • Electrical discharge machining uses thermal energy from electrical discharge, while wire electrical discharge machining (WEDM) technology is widely used in conductive material machining. This paper proposes a method for evaluating the characteristics of wires in WEDM. In order to evaluate the wire processing performance, processing speed and roughness, straightness, corner processing have been assessed with precision experiment equipment and image processing including Laplacian filtering with various threshold levels.

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Evaluation of Circle Machining Surface Roughness on the Process Conditions using Neural Network (신경회로망을 이용한 가공조건에 따른 원형가공 표면거칠리 평가)

  • Sung, Baek-Sup;Kim, Ill-Soo;Cha, Yong-Hun
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.11-17
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    • 2002
  • The purpose of this study was to present the method to choose the optimization machining condition for the wire electric machine. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge. In this experiment, we changed no-node voltage to 7 and 9, pulse-on-time to $6{\mu}s,\;8{\mu}s$ and $10{\mu}s$, pulse-off-time to $8{\mu}s,\;10{\mu}s$ and $13{\mu}s$, and experimented on wire tension at room temperature by 1000gf, 1200gf, and 1400gf, respectively.

A Study for its Characteristics with Electric Variation in an Electrical Discharge Machining (방전가공에서 전기적 변화가 갖는 방전 특성에 관한 연구)

  • 신근하
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.72-79
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    • 1997
  • A study is a experiment which is figure out to optimum discharge cutting condition of the surface roughness, electronic discharging speed and electrode wear ration with Ton , Toff and V(voltage) as an input condition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

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