• Title/Summary/Keyword: Engine cooling system

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Development of Simulation Program of Automotive Engine Cooling System (자동차 엔진냉각계의 해석 프로그램의 개발)

  • 배석정;이정희;최영기
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.11
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    • pp.943-956
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    • 2003
  • A numerical program has been developed for the simulation of automotive engine cooling system. The program determines the mass flow rate of engine coolant circulating the engine cooling system and radiator cooling air when the engine speed is adopted by appropriate empirical correlation. The program used the method of thermal balance at individual element through the model for radiator component in radiator analysis. This study has developed the program that predicts the coolant mass flow rate, inlet and outlet temperatures of each component in the engine cooling system (engine, transmission, radiator and oil cooler) in its state of thermal equilibrium. This study also combined the individual programs and united into the total performance analysis program of the engine cooling system operating at a constant vehicle speed. An air conditioner system is also included in this engine cooling system so that the condenser of the air conditioner faces the radiator. The effect of air conditioner to the cooling performance, e.g., radiator inlet temperature, of the radiator and engine system was examined. This study could make standards of design of radiator capacity using heat rejection with respect to the mass flow rate of cooling air. This study is intended to predict the performance of each component at design step or to simulate the system when specification of the component is modified, and to analyze the performance of the total vehicle engine cooling system.

Design of Hall Sensor based Electronic Engine Cooling System (홀 센서 기반 전자식 엔진냉각제어 시스템 설계)

  • Koh, Young-Ho;Kim, Hyun-Hee;Lee, Kyung-Chang
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.4
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    • pp.325-332
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    • 2017
  • The engine cooling system is a device that maintains the temperature in the engine room at an appropriate level by driving a cooling fan when the temperature in the engine room generated during the vehicle operation occurs over a certain temperature. In recent years, the vehicle cooling system has changed to an electronic system. Therefore, in this paper, we design and develop a hall sensor based electronic engine cooling system. In this paper, a hall sensor module and an actuator module for engine cooling control system are designed. In order to verify the performance of the designed module, the magnetic field control was verified through the simulation of the diameter and the head of the coil.

A Study on the Optimum Design Parameters of the Thermostat for Coolant Temperature Control of an Automotive Engine (자동차용 기관의 냉각수 온도조절을 위한 서머스탯의 최적설계 변수설정에 관한 연구)

  • 박경석;신진식;원종필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.2
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    • pp.1-16
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    • 1993
  • It is widely recognized that exhaust emissions, fuel economy and engine torque are affected by engine temperature, and logic would suggest that a cooling system offering a better compromise of engine temperature would improve both overall engine performance and economy. Author measured coolant temperature of some parts and flow rate which are necessary to heat transfer in a engine. And Author determined parameters necessary for the optimum design of a thermostat to keep the best engine performance ; determined the optimum operating temperature of electric cooling fan. A summary of this study is followed. 1. Study of the effects of cooling condition to combustion character in a engine. 2. Analyze of heat transfer surrounding engine cylinders. 3. Study of the effects of cooling character to engine heat rejection, determination of the optimum collant temperature for keeping the optimum engine performance and determination of the optimum design of a thermostat for keeping that temperature.

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The Study about the Performance-Analysis of a Automotive Engine Cooling System (엔진 냉각시스템 성능해석에 관한 연구)

  • Shin, Chang-Hoon;Lee, Seung-Hee;Park, Warn-Gyu;Jang, Gi-Lyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.39-48
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    • 2006
  • An engine cooling system affects overall performances of an engine which has been recently requested higher power in more confined engine room. The design of efficient cooling system demands a great effort to effectively correlate with each components, such as water jacket, radiator, coolant pump, cooling fan, etc. Thus, the aim of this study is to provide the design tool of the cooling system in the early design stage by enabling for the designer to accurately predict the engine cooling performances. This user-friendly design tool has various ways to assemble each components and control the running condition with related database. The present design tool was simulated and compared with experimental data. As a result, the inlet and outlet temperature of the radiator agree very well with experiments. It was concluded that the present design tool could be effectively used for the design of the engine cooling system.

Computer Simulation of an Automotive Engine Cooling System (자동차 엔진 냉각시스템의 컴퓨터 시뮬레이션)

  • 원성필;윤종갑
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.4
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    • pp.58-67
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    • 2003
  • An automotive engine cooling system is closely related with overall engine performances, such as reduction of fuel consumption, decrease of air pollution, and increase of engine life. Because of complex reaction between each component, the direct experiment, using a vehicle, takes high cost, long time, and slow response to the system change. Therefore, a computer simulation would provide the designer with an inexpensive and effective tool for design, development, and optimization of the engine cooling system over a wide range of operating conditions. In this work, it has been predicted the thermal performance of the engine cooling system in cases of stationary mode, constant speed mode, and city-drive mode by mathematical modelling of each component and numerical analysis. The components are engine, radiator, heater, thermostat, water pump, and cooling fans. Since the engine model is the most important, that is divided into eight sub-sections. The volume mean temperature of eight sub-sections are simultaneously calculated at a time. For detail calculation, the radiator and heater are also divided into many sub-sections like control volumes in finite difference method. Each sub-section is assumed to consist of three parts, coolant, tube with fin, and air. Hence it has been developed the simulation program that can be used in case of design and system configuration changes. The overall performance results obtained by the program were desirable and the time-traced tendencies of the results agreed fairly well with those of actual situations.

Development of simulation program for automotive engine cooling system (엔진 냉각 시스템의 이론적 시뮬레이션 프로그램 개발)

  • Lee, Seung-Hee;Sin, Chang-Hoon;Park, Won-Gyu;Yang, Jang-Sik;Kim, Eun-Pil;Seo, Jeong-Sik
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.341-346
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    • 2000
  • A numerical simulation has been carried out for the engine cooling system. It is the important element to analysis of heat transfer process in cooling system for an automotive engine. Thus, the purpose of this simulator is to present useful information at the early stages of the design of the cooling system by enabling the development engineer to predict performance trends. This program has useful window interface for analysis of the cooling system and it is convenient for user to control data with relational database. The system was simulated and compared with experimental data. As a result, the inlet, outlet temperature of the radiator by the simulator agrees well with it. It is concluded that this simulation program is available in developing the cooling system for a new car.

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A study on the reduction of emission by controlled cooling system in a diesel engine (냉각 시스템 제어에 따른 디젤 엔진의 배기가스 저감에 관한 연구)

  • Choi, Kyung-Wook;Cho, Won-Joon;Lee, Ki-Hyung
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3294-3299
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    • 2007
  • These days the exhaustion of petroleum resources and environmental problems are getting serious. Many researchers are focused on low emission and high performance vehicles. Therefore, we should concern about emission regulation when we design a new car. In this study, we investigated the characteristics of the traditional mechanical engine cooling systems which control the engine temperature using engine speed and wax type thermostat. This experiment used three components which are Radiator fan, water pump and water valve controlled by an electronic system based on the engine status (load, speed). We elucidated how different between traditional mechanical cooling system and electronic cooling system which control coolant temperature and coolant flow rate in a DI diesel engine in this paper. The results revealed a fuel saving and an emission (CO, HC) reduction on NEDC cycle.

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An Experimental Study on the Characteristics of Metal Temperature and Heat Rejection to Coolant of Gasoline Engine (가솔린엔진의 금속면온도 및 냉각수로의 전열 특성에 관한 실험적 연구)

  • 오창석;유택용;신승용;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.35-41
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    • 2001
  • In recent applications, map controlled thermostat has been adapted to optimize engine cooling system and vehicle cooling system. First of all, this strategy is focused on improving fuel consumption rate and reducing emissions, especially unburned hydrocarbon. The object can be obtained through controlling engine metal temperature by varying engine coolant temperature with engine load and speed. To achieve this goal, it is necessary to understand the characteristics of engine metal temperature and heat rejection rate to coolant. From the results of tested engines, it is obvious that fuel consumption rate has more dominant effect on engine metal temperatures than the corresponding engine power does. Also, Re-Nu relation which shows heat rejection rate to coolant in function of air-fuel mixture and engine specifications has been studied. Also, the empirical Re-Nu relation at full loaded engine was developed.

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A Study on the Optimum Cooling Water Temperature Control of an Automotive Engine(I) (자동차용 기관의 냉각수 온도조절 최적화에 관한 연구(I))

  • 박경석;신진식;이경우
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.34-43
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    • 1992
  • The purpose of this study is to consider the performance and exhaust characteristics in the practical engine according to the cooling water temperature change of engine and to set up the optimum cooling condition and to obtain the optimum operating condition of thermostat in the cooling system. In order to accomplish the purpose of this study, authors have used the following procedure. 1. This study is to investigate the influence of the cooling water temperature on the engine performance and the exhaust gas, authors regulated the cooling water temperature by using the special closing circuit and measured the concentration of exhaust gas by using the exhaust gas measuring system in the exhaust pipe. 2. This study carried out the experiment by regulating the opening degree of throttle valve and engine speed in the dynamometer and by changing the cooling water temperature, at the same time kept air-fuel ratio constant and made the spark ignition time MBT(Minimum spark advance for Best Torque) 3. This study measured the cooling water temperature by using the K-type thermocouple centring around the easy over-heated parts and by installing a special closing circuit. Therefore, in this study, authors intend to examine the influence of the cooling water temperature on the engine performance, exhaust gas and present the basic materials needed in the engine design including the optimum operating time control system for the cooling water temperature.

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Numerical and Theoretical Study on the Fluid Flow in the Cooling System of a Marine Diesel Engine (선박용 디젤엔진의 냉각수 유동에 대한 수치해석적 및 이론적 연구)

  • Suh, Yong-Kweon;Heo, Seong-Gyu;Chung, Sung-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.119-130
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    • 2008
  • Diesel engine is one of the most expensive and important components in a ship. Many researchers are interested in increasing the performance of diesel engines. Design of an optimum cooling system should also contribute to the enhancement of the performance as well as the efficiency of engines. In this study, we investigated the flow pattern within the cooling system of a marine diesel engine by using numerical simulation prior to the study of the heat-transfer problem. The engine cooling system is composed of five cooling units each unit containing a water-jacket and a cylinder head. Based on the calculated data, we also conducted theoretical analysis that can predict the flow-rate delivery in each of the five units.