• Title/Summary/Keyword: Ergonomic risk assessment tools

Search Result 16, Processing Time 0.025 seconds

A Comparison of Excess Rates of Risk Factors among Ergonomic Assessment Tools for Automobile and Part Manufacturing Industry Workers (자동차 업종의 근골격계질환 발생 위험요인에 대한 인간공학적 평가도구간 초과율 비교)

  • Chung, Eun Kyo;Kim, Jung Man
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.19 no.2
    • /
    • pp.88-95
    • /
    • 2009
  • There are many assessment techniques used for occupational risk factors of MSDs in the workplaces. However, because all ergonomic assesment techniques or tools are based on theoretical background derived from workphysiology, biomechanics, psychophysics, industrial hygiene, work system, and etc, it is impossible to compare the assessment techniques. This study was conducted to compare the excess rates of risk factors among ergonomic assessment techniques and to make alternative methods. Site-visits to 6 automobile products and parts company provided data for process repeated work where the produced data was examined for evaluating the relationship between workplace lay-out and work posture by using ergonomic assessment techniques. We evaluated 157 jobs for simple repeated work and 37 jobs for manual materials handling (MMH). In simple repeated work, the exceeded rates of AC were 36.3% in OWAS method and 93.0% in RULA method. The exceeded rate for RULA method was significantly higher than those for OWAS method (p<0.05). In MMH, the exceeded rates of AC were 80.0% in NLE method and 76.5% in WAC method. Statistically significant differences were not identified in the exceeded rates for NLE and MAC methods (p<0.05). The analyzed results among ergonomic assessment techniques (OWAS, RULA, NLE/WAC) were applied to the same work places performing simple repeated work and manual materials handling simultaneously. The applied results showed statistically significant differences (p<0.05) among ergonomic assessment techniques (OWAS, RULA, NLE/WAC). Exceeded rates of four ergonomic assessment techniques in decreasing order was "RULA>NLE>WAC>OWAS". The RULA method was the strongest assessment technique for automobile products and parts company. We discovered that the results could easily be overestimated or underestimated when the ergonomic assessment techniques were not applied correctly during the evaluation process. Therefore, we recommend using at least 2 methods when evaluating and analysing the results.

Development of an Ergonomic Checklist for the Investigation of Work-related Upper Limb Disorders in Farming - AULA: Agricultural Upper-Limb Assessment

  • Kong, Yong-Ku;Lee, Soo-Jin;Lee, Kyung-Suk;Han, Jun-Goo;Kim, Dae-Min
    • Journal of the Ergonomics Society of Korea
    • /
    • v.30 no.4
    • /
    • pp.481-489
    • /
    • 2011
  • Objective: The aim of this study was to develop an ergonomic checklist (AULA: Agricultural Upper-Limb Assessment) which can assess the risks of the work-related upper limb disorders of farming tasks in Korea. Background: There are few assessment tools that reflect the current condition of agricultural works as of now. Method: AULA was developed as following three stages. First of all, a physiological experiment was conducted with selected 14 upper limb postures which are frequently occurred in farming tasks and then, an ergonomic checklist was developed with determining risk levels of each body posture based on the experimental findings. Lastly, the ergonomic checklist was validated by comparing with the existing assessment tools. Results: When comparing the AULA which was developed in this study with the existing assessment tools, it was found that the AULA may get over limits of the existing ones which are sensitive to particular postures, but aren't sensitive to the rest of them. Conclusion: It is predicted that the developed upper limb posture assessment tool which gets over the existing tools' limits and is proper for domestic farm work conditions, will help to reduce musculoskeletal disorders caused by farm works, by assessing farm works more easily and objectively. Application: By further developing the theoretical groundwork on the induction of muscular skeletal system symptoms relating to agricultural works, it is expected to improve the level of preventing and managing such muscular skeletal system symptoms in the field of agricultural and farming works, which is relatively less advanced in terms of labor difficulties.

Biomechanical Analysis on Dynamic Back Loading Related with Low Back Disorders with Toggle Tasks in Leather Industry Low back (피혁제조 공정 중 토글 작업에서 요통과 관련된 요추 부하의 생체역학적 분석과 개선 방안)

  • Kim, Kyoo Sang;Hong, Chang-Woo;Lee, Dong Kyung
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.18 no.3
    • /
    • pp.239-247
    • /
    • 2008
  • Low back disorders (LBDs) have been the most common musculoskeletal problem in Korean workplaces. It affects many workers, and is associated with high costs to many companies as well as the individual, which can negatively influence even the quality of life of workers. The _evaluation of low back disorder risk associated with manual materials handling tasks can be performed using variety of ergonomic assessment tools such as National Institute for Occupational Safety and Health (NIOSH) Revised Lifting Equation (NLE), the Washington Administrative Code 296-62-0517 (WAC), the Snook Tables etc. But most of these tools provide limited information for choosing the most appropriate assessment method for a particular job and in finding out advantage and disadvantage of the methods, and few have been assessed for their predictive ability. The focus of this study was to _evaluate spinal loads in real time with lifting and pulling heavy cow leathers in variety of postures. Data for estimating mean trunk motions were collected as employees did their work at the job site, using the Lumbar Motion Monitor. Eight employees (2 males, 6 females) were selected in this study, in which the load weight and the vertical start and destination heights of the activity remained constant throughout the task. Variance components (three dimensional spaces) of mean trunk kinematic measures were estimated in a hierarchical design. They were used to compute velocity and acceleration of multiple employees performing the same task and to repetitive movements within a task. Therefore, a results of this study could be used as a quantitative, objective measure to design the workplace so that the risk of occupationally related low back disorder should be minimized.

The Improvement of Investigation Method and System through the Review of Musculoskeletal Risk Factor Investigation Reports (근골격계 유해요인 조사 보고서 검토를 통한 조사 방법 및 제도 개선 방안)

  • Kim, Byoung Hoon;Park, Ji Young;Baek, Kyunghee;Ha, Kwonchul
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.31 no.3
    • /
    • pp.266-273
    • /
    • 2021
  • Objective: The objective of this study was to suggest improvement methods for investigations and systems through a review of musculoskeletal risk factor investigation reports conducted in the workplace. Methods: A total of 34 reports on musculoskeletal risk factor investigations were reviewed. To confirm the appropriateness of the evaluation, reevaluation was conducted through a field investigation using other evaluation tools. In order to understand the effectiveness of the improvement plan, a survey was conducted with those in charge of tasks with ergonomic burdens. Results: As a result of performing a field survey using the work sampling method recommended by the KOSHA (Korea Occupational Safety and Health Agency) for ten tasks, eight tasks were determined to pose an ergonomic burden. When 30 tasks were evaluated with RULA (rapid entire body assessment), 90% of them were evaluated at a higher level than the results of the workplace survey. Among the improvement measures, only 36% of the field workers affirmed them, and in only 19% of the workplaces were actual improvements made. Conclusions: In order to improve the ergonomic investigation system for risk factors in the ergonomic burden task, it is necessary to secure the objectivity of the evaluation performed by the institution and enable the active participation of workers in improvement activities.

Case Study of Diagnosis on Muculoskeletal Disorders Risk Factors at a Semi-finished Medical Product Fabricating Company (의약품 중간원료 제조사업장의 근골격계 질환 유해요인 조사 사례 연구)

  • Kang, Young-Sig;Yang, Sung-Hwan;Cho, Mun-Son
    • Journal of the Korea Safety Management & Science
    • /
    • v.8 no.6
    • /
    • pp.13-27
    • /
    • 2006
  • The goal of this study is to propose the effective way of finding injurious factors and making improved plan that prevents the workers against musculoskeletal disorders at a semi-finished medical product fabricating company A questionnaire and an ergonomic assessment method were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an analysis of working postures and a quantitative assessment on various processes were performed to find out harmful factors of workplace. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. It can be concluded that the method and process described in this paper could be helpful for diagnosing the musculoskeletal disorders and making improvement plans to the company with similar working conditions and process.

Comparison of Three Methods Assessing the Ergonomic Risks of Manual Lifting Tasks at Ship Engine Manufacturing Facilities (선박용 엔진 제조업 들기작업의 인간공학적 위험 평가를 위한 세 가지 방법 비교)

  • Kim, Sun Ja;Shin, Yong Chul;Kim, Boo Wook;Kim, Hyun Dong;Woo, Ji Hoon;Kang, Dongmug;Lee, Hyun Seok
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.15 no.2
    • /
    • pp.104-113
    • /
    • 2005
  • A variety of ergonomic assessment methods of lifting tasks known as a major cause of work-related lower back pain have been used. But there is a limited information in choosing the most appropriate assessment method for a particular job and in finding out strengths and weakness of the methods. The purpose of this study was to assess and compare the ergonomic risks of lifting tasks in a marine diesel engine production industry by three lifting ergonomic assessment tools widely used: the National Institute for Occupational Safety and Health(NIOSH) Revised Lifting Equation(NLE), the Washington Administrative Code 296-62-0517(WAC), and the Snook Tables. Lifting index(weight of load/Recommended Weight Limit) of NLE($LI_{NLE}$) was above 1 at 34 tasks(75.6%) of a total number of 45 lifting tasks. LI of WAC($LI_{WAC}$) was above 1 at 11 tasks(24.4 %). LI of Snook Table($LI_{Snook}$) was above 1 at 29 tasks(64.4%). Thus, LI was high in orders of $LI_{NLE}$ > $LI_{Snook}$ > $LI_{WAC}$. There were significantly high correlations among three Lls(p<0.01). The correlation coefficients between $LI_{NLE}$and the other three Lls($LI_{WAC}$ and $LI_{Snook}$) were r=0.93 and r=0.88, respectively. The linear regression equations were y = 0.444x + 0.11(r=0.93) between $LI_{NLE}$ and $LI_{WAC}$, y = 0.93x + 0.008(r=0.88) between LI(NLE) and $LI_{Snook}$. The LI values by WAC was significantly lower than those by the other tools. The compared features, strength and limitation among these tools were described in this paper.

Case Study of Diagnosis on Muculoskeletal Disorders Risk Factors at an Autopart Company (자동차 부품 제조사업체의 근골격계 질환 유해요인 조사 사례연구)

  • Yang, Sung-Hwan;Cho, Mun-Son
    • Journal of the Korea Safety Management & Science
    • /
    • v.9 no.2
    • /
    • pp.33-48
    • /
    • 2007
  • The goal of this study is to propose the effective method of investigating the injurious factors and making improved plans that prevents the workers against musculoskeletal disorders at an autopart company and the same business field with similar working conditions and process. A questionnaire were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an ergonomic assessment method such as QEC, RULA, S.I were performed to find out harmful factors of workplace and working posture. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. It can be concluded that the method and process described in this paper could be helpful for diagnosing the musculoskeletal disorders and making improvement plans to the autopart company and the same business field with similar working conditions and process.

Case Study of Working Environment Improvement at Plastic Product Companies for Reducing the Musculoskeletal Disorders Risk Factors (근골격계 질환 유해요인 감소를 위한 플라스틱 제품 제조업체의 작업환경 개선 사례연구)

  • Kang, Young-Sig;Cho, Mun-Son;Yang, Sung-Hwan
    • Journal of the Korea Safety Management & Science
    • /
    • v.11 no.2
    • /
    • pp.51-57
    • /
    • 2009
  • The goal of this study is to propose the effective method of investigating the injurious factors and make improvement plans that prevents the workers against musculoskeletal disorders at plastic product companies and the same business field with similar working conditions and process. A questionnaire are adopted to analyze the symptoms of workers' musculoskeletal disorders, and ergonomic assessment methods such as RULA, OWAS are performed to find out harmful factors of workplace and working posture. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. It can be concluded that the method and process described in this paper could be helpful for diagnosing the musculoskeletal disorders risk factors and making improvement plans to the plastic product companies and the same business field with similar working conditions and process.

Case Study of Diagnosis on Musculoskeletal Disorders Risk Factors at an Diesel Engine Fuel Injection System Manufacturing Company (디젤엔진용 연료분사장치 제조업체의 근골격계 질환 유해요인 조사 사례연구)

  • Yang, Sung-Hwan;Cho, Mun-Son;Kang, Young-Sig
    • Journal of the Korea Safety Management & Science
    • /
    • v.11 no.2
    • /
    • pp.59-67
    • /
    • 2009
  • The goal of this study is to propose the effective method of investigating the injurious factors and making improved plans that prevents the workers against musculoskeletal disorders at an diesel engine manufacturing company and the same business field with similar working conditions and process. A questionnaire were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an ergonomic assessment method such as RULA, OWAS were performed to find out harmful factors of workplace and working posture. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. It can be concluded that the method and process described in this paper could be helpful for diagnosing the musculoskeletal disorders and making improvement plans to the diesel engine fuel injection system manufacturing company and the same business field with similar working conditions and process.

An Investigation of Musculoskeletal Disorders Risk Factors at an Autopart Company (자동차 부품 제조업체의 근골격계 질환 유해요인 조사)

  • Kang, Young-Sig;Yang, Sung-Hwan;Cho, Mun-Son
    • Proceedings of the Safety Management and Science Conference
    • /
    • 2009.04a
    • /
    • pp.69-78
    • /
    • 2009
  • The goal of this study is to propose the effective method of investigating the injurious factors and making improved plans that prevents the workers against musculoskeletal disorders at an autoparts company and the same business field with similar working conditions and process. A questionnaire were adopted to analyze the symptoms of workers' musculoskeletal disorders, and an ergonomic assessment method such as RULA, OWAS were performed to find out harmful factors of workplace and working posture. Based on the result of the evaluation, to enhance the working environment, improvement of worktable, working space, tools, and outfit was suggested, and induction of mechanical system was also suggested. It can be concluded that the method and process described in this paper could be helpful for diagnosing the musculoskeletal disorders and making improvement plans to the autopart company and the same business field with similar working conditions and process.

  • PDF